数值模拟外转角半径及背压对纯钛ECAP变形的影响.pdfVIP

第 l8卷第 l2期 中国有色金属学报 2008年 12月 、，01．18NO．12 TheChineseJournalofNonferrousM etals Dec．2008 文章编号：1004．0609(2008)12．2178．07 数值模拟外转角半径及背压对纯钛ECAP变形的影响 李继忠，丁 桦，赵文娟，陈彦博 (东北大学 材料与冶金学院，沈阳 110004) 摘 要：使用DEFORM一3D软件模拟等通道转角挤压过程中外转角半径及背压对纯钛应力和应变分布的影响，探 讨不同R值对材料流动的影响规律。结果显示：当R=6mm时，工件上下表面应力状况较为平衡，从而得到均 匀的等效应变分布；当R6mm时，在外转角形成的死区使材料之间相互搓动，导致工件底部区域出现剧烈畸 变，·工件不同区域之间的等效应变量差别较大；当R6mm 时，工件上表面与模具内转角之间的相互作用力增 加，使工件顶部变形加剧并导致工件等效应变量不均匀；施加背压()后，能有效提高等效应变量；适当的R值 与Pb匹配可使工件得到均匀的应变分布。 关键词：等通道转角挤压；外转角半径；数值模拟；背压；纯钛 中图分类号：TG386．1 文献标识码：A Simulationsofinfluenceofouterangularradiusandbackpressure onECAPofpuretitanium LIJi—zhong，D1NGHua，ZHAOWen-juan，CHENYan—bo (SchoolofMaterialsandMetallurgy,NortheasternUniversity,Shanyang110004，China) Abstract：ThestrainandstressdistributionsofpureTiduringequalchannelangularpressing(ECAP)weresimulatedby usingsoftwareofDEFORM一3D withdifferentangularradiiandblackpressures．Thesimulatedresultsindicatethatthe rfictionforcesintheupperandbottom regionscanbebalancedandthehomogeneousequivalentstraindistributioncanbe obtainedwhenR 6ImT1．WhenR6ITffn，theequivalentstrainisnon—uniform atthebottom oftheworkpiece，because thedeathzonemakesthematerialsinteracteachother,thusinducesthebottom ofworkpieceacutelydistortedandmakes thevalueofequivalentstrainvaryobviouslyindifferentregionsofworkpiece．AtR6nlm，therfictionforceinteracts betweentheupperfaceofworkpieceandinnercomerangularofdie，whichmakestheupperoftheworkpiecedefomr remarkably and inducesnon—uniform equivalentstrain distribution．The back pressure can increase the value of equivalentstrain．Besides，unifomr srtaindistribution can alsobeobatinedbyadoptingreasonablebackpressureand out