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附 录
Numerical Filling Simulation of Injection Molding
Using Three—Dimensional Model
Abstract: Most injection molded parts are three-dimensional, with complex geometrical configurations and thick/thin wall sections.A 3D simulation model will predict more accurately the filling process than a 2.5D mode1.This paper gives a mathematical model and numeric method based on 3D model,in which an equal-order velocity-pressure interpolation method is employed successfully.The relation between velocity and pressure is obtained from the discretized momentum equations in order to derive the pressure equation.A 3D control volume scheme is employed to track the flow front.The validity of the model has been tested through the an analysis of the flow in cavity.
Key words: three dimension;equal-order interpolation;simulation;injection molding
1 Introduction
During injection molding,the theological response of polymer melts is generally non-Newtonian and no isothermal with the position of the moving flow front.Because of these inherent factors,it is difficult to analyze the filling process.Therefore,simplifications usually are used.For example,in middle-plane technique and dual domain technique[1], because the most injection molded parts have the characteristic of being thin but generally of complex shape,the Hele-Shaw approximation [2] is used while an analyzing the flow, i.e..The variations of velocity and pressure in the gapwise (thickness) dimension are neglected.So these two techniques are both 2.5D mold filling models,in which the filling of a mold cavity becomes a 2D problem in flow direction and a 1D problem in thickness direction.
However, because of the us e of the Hele-Shaw approximation,the information that 2.5D models can generate is limited and incomplete.The variation in the gapwise (thickness) dimension of the physical quantities with the exception of the temperature,which is solved by finite difference method,is neglected.With the development of molding techni
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