利用機器視覺檢測電接觸.pptVIP

學生東昇 聖元 指導教授:沈毓泰 Ref:Te-Hsiu Sun, Chun-Chienh Tseng, Min-Sheng Chen,”Electric contacts inspection using machine vision”,Image and vision computing 28(2010)890-901 前言 實驗步驟 EC簡介 樣品尺寸 缺陷定義 實驗方法 三個影像前處理技巧 六大缺陷的影像處理步驟 實驗結果 結論 a b s t r a c t Machine vision is an excellent tool for inspecting a variety of industrial items such as textiles, printed circuit boards, electric components, labels, integrated circuits (IC), machine tools and fruits. In this paper,we propose machine vision-based inspection system for electric contact (EC), which are popularly used in switches, breakers and relays, and are important components in the electrical industry. The proposed system consists of three sub-systems, which inspect the top, side, and bottom surfaces of electric contact for different types of defects respectively. The system acquires the digital image of three views and classifies the surface defects including cracks, breaks, and scratches. For each view, this study develops different image pre-processing and feature extraction methods to enhance and detect the surface defects.The proposed system was implemented and verified using 229 samples collected from the EC production lines. Experimental results show the proposed system is effective and efficient in identifying EC defects. 2009 Elsevier B.V. All rights reserved 機器視覺被廣泛運用晶圓、面板、PCB等產業檢測上，自動化視覺檢測系統是目前主流。最常用於檢測的金屬部件的表面缺陷。 EC(Electric contacts)為電子接點，是開關、繼電器裡重要的電子元件，運用在家電、航太、機械設備等產業。 EC常被做成鉚釘、扣子、板狀的形狀，在這個文獻所要探討的EC為鉚釘形狀。 EC在接觸時候要有良好的導電和機械性質，因此在加工時特別重要。 EC的瑕疵，包括毛邊、額外的金屬物、偏心、背部裂縫、側邊裂痕、邊緣破損 將EC分為上、底、側視圖拍攝做影像前處理、檢測缺陷最後將EC的缺陷做分類 Threshold(二值化):主要就是將影像轉換成黑白的影像圖層 median filter(中值濾波器):消除不連續的和過小的反光雜訊 Erosion(侵蝕):用來去除二值化影像不相干的細節，使內部雜訊更少 圖(a)是拍攝EC的影像，經過二值化圖(b)和中值濾波器圖(c)前處理後，並使用區塊分析來定出瑕疵的特徵，長50-120pixel(13.25-31.8mm)約寬10-30pixel(約2.65-7.95mm)時，判定瑕疵 圖(a)是我們由上視圖拍攝的原始影像，經過二值化圖(b)和中值濾波器圖(c)前處理後，用Feret的技術量測尺寸，長寬比例超過10pixel(約2.65mm