门铰链电镀仿金CuZn合金工艺设计分析讲解.docVIP

工艺设计说明书 1 摘要 1.1 中文摘要 摘要：仿金镀层外观有纯金色、18K以及16K金色。目前国内外广泛应用的仿金镀层，一般采用铜锌合金的方法得到，主要有二元合金（70Cu-Zn,80Cu-Sn）与三元合金（Cu-Zn-Sn）。三元合金颜色光泽优良，应用最广。仿金镀层一般要求底层光亮，而仿金镀液不再添加光亮剂。为装饰用的仿金镀层较薄，一般在1～2um,,只要求在制品表面”着”上一层薄金黄色。这样薄的铜锌合金镀层耐蚀性极差。因此，镀层的耐蚀性主要靠电镀底层来解决，采用镀厚铜打底，再度仿金镀层的方法，获得镀层易“泛红“。故生产中常采用镀亮镍层打底，这样既光亮又有一定硬度，而且表面的仿金层也不易发花。 仿金电镀的镀液有氰化物型、氰化物—焦磷酸盐型、HEDP型和焦磷酸盐型。后两种无氰镀液组成复杂，分散能力不好，维护 困难，应用少，氰化物型最稳定，较易控制，镀得的镀层色泽鲜艳、合格率高并可重复反修。以中、低氰镀液应用最广。 电镀仿金层后，为防止变色，除进行适当的钝化处理外，还要涂上一层透明的有机膜。对于一些精巧产品，这层有机膜显得很不协调，因而可在仿金层上再镀一层金。由于金镀层有良好的稳定性，产品不易变色，美观大方，很受欢迎。 关键词：仿金镀层 铜锌合金 光亮剂 HEDP型 钝化 分散能力 有机膜 1.2 英文摘要 Abstract:The appearance of imitation gold plating with pure gold, 18K, and 16K gold. Imitation gold plating is widely used at home and abroad, generally use a copper-zinc alloy obtained by the method, there are binary alloys (70Cu-Zn, 80Cu-Sn) and ternary alloys (Cu-Zn-Sn). Ternary alloy color gloss is excellent, the most widely used. Imitation gold coating generally require the underlying bright, imitation gold plating bath is no longer add brightener. Decorated with imitation gold plating is thin, generally 1 ~ 2um requires only the surface of the work in progress, a thin layer of golden yellow. This thin copper-zinc alloy corrosion resistance is poor. Therefore, the corrosion resistance of the coating to solve the underlying by plating, thick copper plating base again, imitation gold plating, coating flushed. Of production are often plated bright nickel layer of primer, so that both light has a certain hardness, imitation gold surface layer is not easy to blur. Imitation gold plating of the bath of cyanide and cyanide - pyrophosphate type, HEDP and pyrophosphate type. The latter two cyanide plating bath composition is complex, poor dispersion capability, and difficult to maintain, less application cyanide type is the most stable and easier to control, plated coating bright color, high pass rate can repeat antirevisionist the. In, the most widely used low-cyanide plating bath. Electrop