压缩机配对法兰加工工艺及夹具设计.docVIP

压缩机配对法兰加工工装夹具设计 摘 要 本设计是压缩机配对法兰的加工工艺过程以及夹具设计，根据零件的特点，讨论了零件的机械加工工艺过程，工艺规程设计和毛坯的选择，各个加工过程的尺寸链计算，切削用量的选择以及计算，并对其中三个典型工序——拉花键，半精加工零件各外圆以及钻小孔设计专用夹具，针对零件的精度要求，学习了解工件定位原理，由于零件的精度要求较高，应选择合理的定位元件以及夹具装置，计算夹具的定位精度与夹紧力保证零件在夹具体上的加工精度，在用心轴定位时，一次装夹可以加工各个外圆及端面，既减少装夹次数，又提高加工精度，拉花键工序采用自定位方式，而其它各表面与之有较高的精度，故在半精加工前先加工花键内孔。钻四个小孔的工序中，采用分度装置，对工件一次装夹实现多工位加工，设计中结构图用AutoCAD绘制。 关键词：工艺过程,夹具,定位,精度 COMPRESSOR FLANGE MANUFACTURING PROCESS AND FIXTURE DESIGN ABSTRACT The main task is the design of manufacturing process and fixture design of the compressor flange, according to the characteristics of part to discuss the machining processes of the part, design of process planning and selection of rough, calculation of processing chains, the choice and calculation of cutting regime, and design the special fixture of three of the typical processes- broaching spline, semi-finishing of the cylindrical surfaces, as well as drilling 4 × φ12 hole, according to the precision required ,we can learn to understand the principle of location , as the parts require a higher accuracy, we should choose the reasonable location components and fixture installation, calculate positioning accuracy and clamping force of the fixture to ensure the manufacturing accuracy of the workpiece in the fixture, in the spline-shaped centering location, the cylindrical surfaces and head faces can be finished in once clamping, this not only can reduce the number of clamping, but also improve the machining accuracy, broach spline with the self-location, and other surfaces have higher positioning accuracy with it, so before the semi-finish manufacturing other surfaces, broaching spline hole should have be finished. In the operation of drilling four small holes, use the dividing apparatus, multi process position manufacturing can be finished in once lamping, the drawing is done with AutoCAD. KEY WORD: process, fixture, location, accuracy 目 录 前 言 1 第一章 零件的分析 2 §1.1零件的作用 2 §1.2零件的工艺分析 2 §1.3 零件的部分尺寸确定 3 第二章 工艺规程设计 4 §2.1 确定毛坯的制造形式 4 §2