卡扣环注射模具设计(含全套CAD图纸).doc

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买文档后送图纸,QQ 194535455 摘 要 模具在制造业产品生产、研发和创新中具有的重要地位。此次的设计任务为双面卡扣环设计一套塑料注塑模具,此制品是双面卡扣环,现实生活中不是经常用到,是一个非常专业的产品。 首先,对聚丙烯(PP)材料的特性及其壁厚等成型工艺,双面卡扣环塑件的尺寸精度,表面粗糙度,脱模斜度,收缩率,塑件圆角,成型工艺参数等进行了分析,并通过计算塑件的体积和质量,确定了成型设备的型号和规格。 其次,计算并校核了型腔数目,确定了型芯、型腔的排列方式,浇注系统采用普通浇注系统,该设计采用一模两腔的结构,必须设置分流道,用侧浇口形式从零件侧面进料,排气系统开设在分型面上进行排气,计算了成型零部件的尺寸,采用整体式型芯与整体式型腔的整体式结构,选择了适合的标准模架,合模导向机构,推出机构选用斜顶杆推出机构,并且能够保证凝料与塑件完全顶出,并在完成后能够自动复位。 最后,设计了温度调节系统,选择了模具相关零件的材料,并设计了模具的加工工艺规程,使用Ug5.0来完成零件实体的造型和模具设计,使用AutoCAD2010绘制出塑件图,绘制模具装配图完成设计任务。 关键词:注塑模;型芯;型腔;侧浇口;零部件 Abstract Mold in manufacturing production, R D and innovation has an important position. The design task for the double-sided card buckles designed a set of plastic injection mold, this product is double-sided card buckles, is not frequently used in real life, is a very professional product. First, the molding process of polypropylene (PP) material properties, and its wall thickness, double-sided card buckles plastic parts of the dimensional accuracy, surface roughness, Demoulding, shrinkage, plastic parts fillet molding process parameters analysis and calculation of the volume and quality of plastic parts, determine the type and specifications of the molding equipment. Then, calculate and check the cavity number to determine the arrangement of the core, cavity, the gating system using a common gating system, using a two-cavity mold, you must set the shunt from the parts side into the side gate material, exhaust systems are generally opened in the parting surface of the exhaust to calculate the size of the molding parts, the overall structure of the overall core and overall cavity, select the appropriate standard mold, mold-oriented institutions, introduction of institutions to choose oblique push rod introduced institutions, and to ensure that the condensate material and plastic top completely out, and can automatically reset after the completion. Finally,Designed a temperature control system, select the material of the mold parts and design of the mold proc

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