极端重载切削条件下的刀屑粘结失效研究.pdfVIP

第39 卷第2 期 机 械 工 程 学 报 Vo l. 39 No. 2 2003 年 2 月 JOURNAL OF MECHANICAL ENGINEERING Feb. 2 0 0 3 极端重载切削条件下的刀—屑粘结失效研究* 程耀楠 刘献礼 李振加 刘 利 王海婷 (哈尔滨理工大学机械动力工程学院 哈尔滨 150080) 摘要：以筒节材料2.25Cr-1Mo-0.25V 钢切削试验为基础，研究极端重型切削过程中刀—屑粘结失效问题，为实际生产过程中 避免刀具粘结失效提供理论依据。分析极端重型车削过程变载荷波动特性；在仿真分析和试验分析的基础上，进而研究波动 温度和机械载荷对刀具表层强度的影响，进行刀—屑粘结失效分析；进行综合理论分析，确立极端重载切削条件下刀—屑粘 结发生的理论判据，并结合试验测试数据进行验证分析；从技术手段和工艺参数优化方面，提出刀—屑粘结预防措施。研究 结果表明，切削区域的波动热—机械耦合冲击是引起刀—屑粘结失效产生的主要因素，且粘结程度与刀具和工件材料接触区 域的应力大小有关。 关键词：波动载荷 机械冲击 粘结失效 疲劳 中图分类号：TG501 Study on Adhering Failure of the Tool-chip in the Process of Extremely Heavy Cutting CHENG Yaonan LIU Xianli LI Zhenjia LIU Li WANG Haiting (Harbin University of Science and Technology, Harbin 150080) Abstract ：Based on the cutting experiments of the tube section material that is the 2.25Cr-1Mo-0.25V steel, have study on the adhering failure problem of the tool-chip in the process of the extremely heavy cutting, so to provide the theoretical basis for avoiding the cutter adhering failure in the actual machining process. Analyze the fluctuation characteristics of the variable load in the extremely heavy turning process, and then study the influence of the fluctuant temperature and mechanical load on the strength of the tool surface based on the simulation analysis and experiments analysis, so to have adhering failure analysis of the tool-chip. The comprehensive theoretical analysis and establish the critical adhering condition of the tools-chip under the condition of the extremely heavy cutting, and have verification analysis on it combined with the experimental test data. The preventive measures are provided from the aspects of the technical mean