弧齿锥齿轮热冷联合成形工艺研究.pdfVIP

5 届全国精密锻造学术研讨会 齿锥齿轮热-冷联合成形工艺研究 1 1 2 1 1 马晓晖 ，边 翊 ，胡成亮 ，邱德花 ，彭冲 1. 100083 （ 北京机电研究所，北京 ） (2. 上海交通大学，上海 200030 ） - AFDEX 摘要：以弧齿锥齿轮热 冷联合成形工艺为研究对象，应用 软件模拟不同锥度 料的热 锻过程和非等距热锻齿形的冷精整过程，分析了材料流动规律。通过有限元模拟和工艺试验结果的 对比分析，验证了非等距热锻齿形的合理性，确定了合理的工艺参数：坯料锥度 应小于齿根锥角 ， a 10% b 0 齿面精整量 不小于模数的 ，齿根精整量 为 ，为弧齿锥齿轮的成形工艺提供了理论基础。 关键词：弧齿锥齿轮；热锻；冷精整；有限元模拟，AFDEX 软件 Simu lation and experimental research on hot-cold forging process of spiral bevel gear 1 1 2 1 1 MA Xiao-hui , BIAN Yi , HU Cheng-liang , QIU De-hua , PENG Chong （1. Beij ing Research Institute of Mechanical Electrical Technology ，Beij ing 100083 ，China ） (2. ShangHai Jiao Tong University ，Shanghai, 200030, China) Abstract : Hot - cold composite forming process was selected to form spiral bevel gear . AFDEX software was applied to simulate the hot forging process of different taper blank and cold finishing process of non-equidistant tooth profile. After simulation, the material flow law was obtained. Through comparing simulation result and process test, non-equidistant tooth profile was verified to b e better . The reasonable parameters was determined at last : blank taper should b e less than root angle of the spiral bevel gear , the cold finishing amount of tooth sur face a should be less than 10% of the modulus, the cold finishing amount of gear root b should b e 0. This article provided a