吹瓶机基本知识 051022.docVIP

吹瓶机基本知识 2005.10.22  目录: 一. 吹瓶过程 1. 吹瓶机 – 工艺流程图 2. 机器操作步骤:  一. 吹瓶过程 1. 吹瓶机 – 工艺流程图  吹瓶机示意图: 功能介绍表 (SIDEL) 机器介绍 (KRONES) Blow module Heating module Blowing station Blowing Wheel, infeed/discharge starwheels Infeed starweel Mandrel chain Control panel Control cabinet Water conditioning Pneumatic components Air conveyor Heaters Electrical Air supply Water supply, admission/return Preform infeed rail Preform unscrambler Preform steep conveyor Preform hopper Preform dumper  2. 机器操作步骤: 上胚 瓶胚经过料斗, 上胚皮带, 被送到整理器的顶部, 经过整理, 成直线状排列, 进入上胚导轨. 经过入胚星轮, 瓶胚被送入加热炉的芯轴. 加热和平衡 经过加热炉,瓶胚被加热到90-115°C. 加热时, 可单独调节可调红外线光管的加热百分比. This is achieved with individually controllable infrared tubular radiators, arranged in nine levels. This array allows temperature variation on the preform. This temperature profile ensures the predefined material distribution, i.e., the bottle quality. To prevent overheating, the exterior of the preform is cooled with fans. To prevent deformation, the sensitive neck-finish area is protected by a water-cooled shield. In addition, cooled air is also blown at the neck- finish area. The heating process takes approx. 20 seconds. Afterward the preforms pass through an equilibration zone for optimal distribution of the heat in the preform. Then a starwheel transfers the preforms to the blowing stations.  延伸-吹瓶过程: After the preform enters the blowing station, the base mould is raised, and the entire mould is closed and locked. The heated preforms are held and fixed in place in the mould by means of the neck ring. This prevents deformation of the neck-finish. Even while the mould is being closed, the blowing nozzle descends, the stretching rod moves toward the end cap for stretching, and after a brief delay the pre-blowing air flows in. The duration of the delay determines the thickness of the material in the bottle base. Depending on the preform and bottle type, the pre-blowing pressure is 7-16 bar and lasts between 0.2-0.7 seconds, depending on