基于锐削力模型的NOMEX蜂窝固持工艺优化.pdfVIP

浙江大学学报(工学版) Vo l. 41 No. 4 第 41 卷第 4 期 2007 年 4 月 Journal of Zhejiang U口i versity (Engineering Science) Ap r. 2007 基于锐削力模型的 NOMEX 蜂窝固持工艺优化 金成柱1 ， 2 刘 刚柯映林1 O. 浙江大学机械与能源工程学院，浙江杭州 310027;2. 杭州电子科技大学机械工程学院，浙江杭州 310018) 摘 要:为了解决蜂窝芯高速镜削加工过程中出现的固持可靠性差以及加工精度与效率低的问题，需要准确建立 统削参数与固持工艺参数之间的关系模型.提出了一种基于磁场和摩擦吸附原理的蜂窝芯固持方法，克服了传统 双面胶带固持方法带来的种种弊端.利用有限元模拟试验建立了加工误差、镜削力、固持工艺参数之间的关系模 型，并对固持工艺参数进行优化分析.针对薄厚度蜂窝的加工实验结果表明，应用该模型对固持参数进行优化，可 减少 70% 的铁粉填充量，有效地提高了固持率，同时保证了:l:0.1 mm 级的加工精度. 关键词:蜂窝芯;镜削力;摩擦吸附;优化 中图分类号: V214.6 文献标识码 :A 文章编号: 1008 - 973X(2007)04 - 0547 - 04 Clamping technology optimization of high speed machining of NOMEX honeycomb core based on milling force model JIN Cheng-zhu 1.2 , LIU Ga口gl ， KE Ying-lin 1 O. College of Mechanical and Energy Engineering , Zhejiaηg University , Hangzhou 310027 , China; 2. School of Mechanical Engineering , Hangzhou Dianzi University , Hangzhou 310018 , China) Abstract: To solve problems of low clamping r巳liability ， machining precls lOn and effici巳ncy during high speed machining of honeycomb , an accurate model that reflects the relationship between machining param- eters and clamping parameters is needed to select optimal clamping parameters and to improve machining precision and clamping reliability. A new clamping method on the basis of magnetic field and friction was put forward and defects of the rubber belt were overcome. A finite element model that reflects the relations among machining errors , machining forces and clamping parameters was built , and the clamping parame ters were optimized. Based 0且 the proposed model , a thin honeycomb workpiece was machined and results showed that the amount of iron powder is reduced b