滚齿机控制方法信息处理程序流程介绍.docVIP

滚齿机控制方法信息处理程序流程介绍 传动比误差范围与计数值Rc和理论传动比i有关。在定时时间周期和编码器分辨率已经选定的情况下，较小的传动比和较大的工件轴转速误差较小，而较大的传动比和较小的工件轴转速误差较大。对于基于直接驱动技术的滚齿机，由于其主轴转速相比于一般的数控滚齿机，主轴转速有了成倍的提高，其传动误差也会极大地减小。 Transmission ratio error range related to the Rc and the theoretical transmission ratio I count. In regular time period and the encoder resolution has selected cases, smaller transmission ratio and large workpiece spindle speed error is small, and larger transmission ratio and the smaller the workpiece spindle speed error is large. For gear hobbing machine based on the direct drive technology, because of its spindle speed than general CNC gear hobbing machine, the spindle speed has improved exponentially, the transmission error will also be greatly reduced. 传统的滚齿机是传动原理最复杂的金属切削机床，其复杂的传动链造成机械结构非常复杂，并且精度差、速度低、磨损严重、调整困难，根本无法适应高速、高精度加工齿轮的要求（特别是干切削技术对滚齿机的要求）。自从20世纪80年代初数控技术引入齿轮加工机床以来，滚齿机的技术水平有了明显的提高，传动链大大缩短，但仍然无法完全取消高精度齿轮副等机械传动元件，使其加工精度、速度和可靠性等指标无法得到根本性的改善。突破传统滚齿机的结构设计原理，研究和开发高速、高精度基于直接驱动技术的滚齿机是齿轮机床的重大变革。我们进行了基于直接驱动技术的滚齿机的研究，即刀具轴和工件轴分别由电主轴和力矩电机直接驱动，去掉了传动用的高精度齿轮副、蜗轮蜗杆副。这样的设计使得机械结构大大简化，同时极大地提高了加工效率和加工精度，但是也对数控系统提出更高的要求。难点在于基于直接驱动技术的滚齿机在更高的加工速度下，如何稳定地实现各联动轴的同步控制。本文将对有关内容进行探讨。 Traditional gear hobbing machine is the most complex metal cutting machine tool transmission principle, the complex mechanical structure is very complex, the transmission chain of cause and poor precision, low speed, the wear serious, adjustment difficulties, cannot adapt to the requirement of high speed and high precision gear machining (especially the dry cutting technology to the requirement of gear hobbing machine). Since the early 1980 s, nc technology is introduced into the gear hobbing machine technology has improved significantly, greatly reduces transmission chain, but still cant completely cancel high precision mechanical transmission components such as gears, the machining accuracy, speed, and reliability index cannot be improved fundamentally. Break the traditional structure design principle of gear hobbing machine, researc