AH32船板超声波探伤不合格原因探讨.pdfVIP

　第 6期 总第 178期 冶 　金 　丛 　刊 Sum . 178　 N o. 6　 　 2 0 0 8 年 1 2 月 M ETALLUR GICAL COLL ECTION S D ecem ber　2 0 0 8　 AH32船板超声波探伤不合格原因探讨 钟莉莉 　郭晓波 　袁晓青 　杨小林 (鞍钢股份有限公司技术中心 ,辽宁 鞍山 114009) 摘 　要 　对中厚规格 AH32船板钢探伤不合格的铸坯和探伤不合格的缺陷钢板进行各种检验分析 ,探讨了产生探伤 不合格缺陷的原因。指出引起 AH32船板探伤不合格的主要原因是铸坯中存在较严重的局部中心疏松 、偏析遗传至 成品钢板上 ,表现为未焊合的疏松孔洞或在热应力和组织应力作用下产生的偏析裂纹 。提出了加强精炼控制 、应用 轻压下技术和优化电磁搅拌参数、优化坯料设计 、延长加热时间、采用提高道次压下量 、轧后缓冷等解决办法 。 关键词 　AH32船板 ; 超声波探伤 ; 偏析 ; 原位分析 中图分类号 : TG115. 28 + 5　　文献标识码 : A 　　文章编号 : 167 1 - 3818 (2008) 06 - 0001 - 04 CA USE A NALY S IS O F D ISQUAL IF ICA T IO N IN UL TRA SO N IC FLAW D ETECT IO N O F A H32 SH IP PLA TE Zhong L ili　Guo X iaobo　Yuan X iaoq ing　Yang X iao lin ( Techno logy Cen ter of A ngang Steel Co. , L td. , A n shan 114009 , L iaon ing) A b stract　The cau se of disqualification flaw was studied and the samp les from disqualification AH32 sh ip slab and p late were analyzed by m acro and m icro m etallograp h ic, SEM and OPA (original po sition analysis) test. The m ain cau ses of disqualification AH32 sh ip p late were h igh local central loo se and segregation in herited fin ished p roducts, so as to form ing the not whole soldering defects or segregation crack induced by therm al stre ss and structural stress. M easu res of enhancing refin ing contro l, app lying soft reduction technol ogy, op tim izing slab design, extending reheating tim e, increa sing reduction in p a ss and u sing slow cooling after ro lling shou ld be taken to m ake up the effect of original defects on disqualification defects. Key words　AH32 sh ip p late; U ltra son ic flaw detection; segregation; OPA