PN1.6DN500浮头式换热器设计.doc

摘 要 本设计说明书介绍了题目为PN1.6DN500冷却器的设计过程，并简要论述了它的运用场合、特点和制造加工工艺。本文首先以给出的技术特性与工艺参数为基础，利用传热原理等理论进行工艺计算，确定了内导流浮头式冷却器的基本型号BES 500—1.6—55—3/19—2Ⅱ；再依据GB150—1998《钢制压力容器》和GB151—1999《管壳式换热器》等标准着重对浮头式换热器各零部件进行了结构设计与强度校核，包括筒体、管箱、浮头法兰、浮头盖、管板以及开孔补强等部件及元件；最后，介绍了内导流浮头式换热器的检验、安装、使用与维修等内容。 关键词： 传热系数 内导流筒 浮头法兰 弓形折流板 浮头式换热器 Abstract This design specifications introduces the design process of PN1.6 DN500 cooler, and expounds briefly the utilization situation、characteristic and manufacture process. Firstly, It is based on physical technical characteristic and technology parameter given in the production that the technology calculation is done by making use of fundamentals about heat transfer process in order to define the model of floating-head type cooler with inner diversion tube, which is BES 500—1.6—44.9—3/25—2Ⅱ. Then, the structural design and intensity examination about most of components in heat exchanger are carried out by means of standards, such as GB150—1998Steel pressure vessels and GB151—1999shell and tube heat exchanger，including tube body、 tube box、 floating head flange、 floating head cover、the tube plate as well as reinforcement for opening and so on. Finally, it is also related to inspection、installation、 operation and maintenance about floating-head type heat exchanger with inner diversion tube. Key word: heat transfer coefficient ；inner diversion tube ; floating head flange； flow resistance；segmental baffle；floating-head type heat exchanger ;  目录 摘 要 I Abstract II 绪 论 1 第一章 方案论证 5 1.2 经济合理性 7 1.3 结构可操作性 7 第二章 结构及强度设计 9 2.1 筒体结构设计及计算[1] 9 2.1.1. 筒体厚度计算 9 2.1.2 筒体的强度校核和水压试验 10 2.2 管箱结构设计 11 2.2.1封头的材料及形式选择[14] 11 2.2.2标准封头壁厚计算 11 2.2.3管箱应力校核 12 2.2.4 管箱的结构设计 12 2.3 管箱法兰设计 13 2.3.1 法兰选用[5] 13 2.3.2垫片选用[8] 13 2.3.3螺柱与螺母选用[5] 14 2.3.4管箱法兰计算及校核[2] 14 2.4 钩圈式浮头的设计 19 2.4.1 钩圈式浮头的结构尺寸计算 19 2.4.2 浮头盖的设计计算 20 2.4.3浮头钩圈的设计计算 28 2.5 换热管及管板的设计 28 2.5.1、换热管的设计 28 2.5.2 换热器管板设计 30 2.6 外头盖设计 35 2.6.1 外头盖侧法兰选用[10] 35 2.6.2.外头盖法兰选用[5] 36 2.6.3.外