耳机注塑模具设计.docVIP

河南科技学院 200届本科毕业论文（设计） 论文题目： 学生姓名： 所在院系： 机电学院 所学专业： 导师姓名： 完成时间：2009年 5月 19structural characteristics of earphone bracket,the design process of its mold is introduced.By using pin-point gate,appearance quality of the product is improved;by using inner and outer side-core slides and angled-lift structures,the layout of the mold is made reasonably and the difficulty of demoulding is solved.Finally,The work process of the mold is elaborated. The plastic injection molding process is plastic raw material enters the heating muff from injection molding machines hopper, after plasticizing by leans on fills or the screw rod impels, under a place pressure pours into the mold die space again through the spray nozzle. Solidifies after cooling the die sinking obtains the end product. Besides few several kinds model, nearly all models to be possible the injection molding, secludes the pertinent data statistics, the injection molding product occupies all molds to model an ultimate output 1/3; The injection mold accounts for the plastic mold quantity above 1/2, injection molding product application already very widespread, and along with the plastic raw materials unceasing improvement, has replaced the original metal and the nonmetallic material product gradually, the development injection mold has bright prospects. Key words: Earphone bracket,Pin-point gate,Side-core slide,Injection mold 目　　录 1 引言 1 2 塑件结构特点及模具材料的选择 1 2.1 模具材料的选择 1 2.2塑件结构特点 2 3 模具结构设计 4 3.1 分型面和型腔数的确定 4 3.1.1 分型面选择原则 4 3.2 型腔数的确定 5 3.3 注射机的选择 5 3.3.1注射量的确定 5 3.3.2 额定锁模力的确定 6 3.3.3额定注射压力的确定 6 3.4 浇注系统选定 6 4 成型零部件设计 9 4.1型腔的设计 9 4.2型芯设计 9 4.3 侧向分型抽芯机构设计 9 4.4 导向机构设计 10 4.4.1 斜导柱的设计 10 4.4.2脱模距与斜导柱角度a的关系 10 4.4.3斜导柱直径设计 10 4.5 脱模机构的设计 11 4.5.1 设计顶杆脱模 11 4.6 冷却系统的设计 12 4.6.1冷却水孔的设计 13 4.6.2 排气槽的设计 13 5 模具结构及工作过程 14 6 结束语 17 致谢 17 参考文献： 18 1 引言 塑料件的模具结构设计，应充分考虑企业实际生产的具体要求。特别是小型塑件的模具设计受位置的限制，抽芯机构的选择十分有限，这就产生了抽芯机构的设计与模具尺寸互相制约的问题，浇口位置的选择也会直接影响塑件的表面质量。下面通过一个实际耳机支架模具的设计对此进行分析。 2 塑件结构特点及模具材料的选择 2.1 模具材料的选择 目前，塑料制品日益广泛地应用