板坯连铸电磁制动下结晶器内金属流场研究.pdfVIP

板坯连铸电磁制动下结晶器内金属流场的研究 贾皓 张振强 吴吉文 常同旭邓康 任忠鸣 上海大学上海市现代冶金与材料制备重点实验室，上海200072 摘要 为考察板坯连铸电磁制动工艺，以水银为实验工质，通过物理模拟实验研究电磁制动下，板坯结晶器内金属流动及 其影响规律。实验通过超声多普勒测速仪(ultrasonicDopplervelocimeter，UDV)获取不同电磁制动方式、水口浸入深度和结晶 器宽度下的液流特征，以此分析水口出流、液面流，以及结晶器窄壁区域竖直流等随电磁制动和连铸工艺的变化规律。实验 表明，在单条型电磁制动ElectromagneticMoldBrakeRuler(EMBr-Ruler)或流动控制结晶器FlowControlMoldⅡ (FCMoldⅡ) 电磁制动下，结晶器窄壁处形成 “液流通道”，不利于结晶器内快速形成向下的活塞流。水口出口距下区磁场越近或被磁场所 覆盖，则通道效应减弱；同时，结晶器宽度增大，亦可降低该通道内液流的冲击效果。FCMoldⅡ制动方式下，液面流速和 湍流度比EMBr-Ruler时低，且加大水口浸入深度，可降低液流撞击结晶器窄壁的水平流速。结晶器宽度的变化不改变水口浸 入深度对结晶器流场的影响规律。 关键词 板坯连铸;结晶器；电磁制动；金属流动;物理模拟 分类号 TF777.1 StudyonflowinslabcontinuouscastingmoldwithEMBr JIAHao ZHANGZhen-qiang WUJi-wen CHANGTong-xu DENGKang RENZhong-ming ShanghaiKeyLaboratoryofModernMetallurgyandMaterialProcessing,ShanghaiUniversity,Shanghai200072,China ABSTRACT Amercuryphysicalmodelhasbeendevelopedtoinvestigatethemetalflowintheslabcontinuouscastingmoldwith ElectromagneticBrake(EMBr).ThevelocityinmoldismeasuredbyultrasonicDopplervelocimeter(UDV)withdifferenttypesof EMBr,immersiondepthsofsubmergedentrynozzle(SEN)andmoldwidths.Thechangesofthejetflow,thesurfaceflowandthe verticalflow(nearthenarrowwall)withthechangesoftheprocessofEMBrandtheslabcontinuouscastingarestudied. Theresults indicatethat,theflowpassageisdevelopednearthenarrowwallwhichisunfavorableforthedevelopmentofthepluglikeflowwith EMBr;thechanneleffectdecreaseswhentheportsapproachtothedownpairofthemagneticpolesorarecoveredbythemagnetic field;atthesametime,theimpactingeffectoftheflowpassagedecreaseswiththemoldwidthincreasing;thevelocityandthe turbulivityofthesurfaceflowarelowerwithFlowControlMoldⅡ (FCMoldⅡ)thanwithElectromagneticMoldBrakeRuler (EMBr-Ruler),andincreasingtheimmersiondepthmakesthevelocityimpingingthenarrowwalldecrease.Thechangeofthemold widthwouldnotchangetheinfluencingruleofthechangeoftheimmersiondepthontheflowfieldinmold. KEYWORDS continuouscastingofslab;mold;EMBr;metalflow;physicalsimulatio