毕业设计（论文）-DK-26柴油机机架零件加工仿真.docVIP

摘 要 船用柴油机的制造技术在我国船舶制造业中起着举足轻重的作用，然而，船用柴油机的制造却滞后于整个造船流程，其中最主要的原因是船用柴油机零件一般结构复杂、制造精度要求高、加工难度大，数控加工程序很容易出错。目前，国内大型柴油机厂在柴油机验证加工还是采用传统的“试切”方式，很容易发生事故，严重阻碍了船用柴油机的生产周期。为此，开发出一套实用、高效的柴油机机架零件数控加工仿真系统，已经成为船用柴油机制造业的当务之急。 本文应用VERICUT软件，以DK-26柴油机机架零件加工仿真为实例，开发出一套加工仿真系统。研究内容：建立仿真加工工艺系统，包括虚拟加工机床、夹具、刀具库、毛坯；定义控制系统，实现刀具换刀运动、动力头运动以及其他特殊指令的定义；加工仿真，碰撞检查，验证加工程序。该加工仿真系统实现虚拟制造环境的配置，真实再现了实际的加工过程，检查出试加工程序的错误，保证产品试切成功率和加工安全性，具有很强的应用价值。该加工仿真系统在数控加工领域中的 应用潜力很大，将促进柴油机制造技术的进一步提升。 关键词：VERICUT；柴油机机架；加工仿真 Abstract The technique of manufacture for ship diesel engine is playing the pivotal role in our country ships manufacturing industry. However, the ship diesel engines manufacture actually lags in the entire shipbuilding flow, the main reason is the ship diesel engine is complex with the components general structure, the manufacture accuracy requirement is high, the processing difficulty is big, the numerical control processing program is very easy to make mistakes. At present, the domestic large-scale diesel engine factories use the “ try to cut”traditional way in the diesel engine confirmed processing, it’s easy to have the accidents, hinders diesel engines production cycle seriously. Therefore,it’s critically?need to develop a set practical, highly effective diesel engine frame components numerical control processing simulation system for the diesel engine manufacturing industry. This article applies the VERICUT software, takes DK-26 diesel engine frame components processing simulation as the example, develops a set of processing simulation system. Research content: Establishment simulation processing craft system, including hypothesized processing engine bed, fixture, cutting tool storehouse, semifinished materials; The definition of control system, to realize the exchange movement for cutting tools, the power head movement as well as other special instruction definition; The processing simulation, the collision inspects, confirmation processing program. This proces