毕业设计（论文）-等离子喷焊铁基自熔合金耐磨层在石油钻杆接头上的应用.doc

长 春 工 业 大 学 毕 业 论 文 题 目：等离子喷焊铁基自熔合金耐磨层 在石油钻杆接头上的应用 学 院：材料科学与工程学院 专 业：材料成型及控制工程 班 级： 姓 名： 指导教师： 2011 年 6 月 02 日 摘 要 石油钻杆接头，含砂多且有一定腐蚀性23C6 、(Cr,Fe)7C3以及NiB、莱氏体等化合物相组成。焊层冶金结合较好，组织致密，稀释率低，无裂纹、夹杂等缺陷。同时拥有较高的硬度（55～59HRC）和耐磨性，具有较大的应用价值。 关键词：铁基合金粉末、等离子喷焊、石油钻杆接头、组织、性能 Abstract Oil drill pipe joint is the important component of connecting the upper and lower drill pipes in the oil exploration and exploitation under drilling, because it works in the environment of having more sand and full of certain corrosive media pit in the long-term,so its excellent wear resistance and corrosion resistance are required. In order to improve their wear and orrosion resistance, improve their life. At present, many enterprises spray a wear-resistant layer in the joint surface using the method of powder plasma spray.Although cobalt, nickel powder wear and corrosion resistance is better, but expensive, the cost is too high. The project plans to develop a kind of iron-based alloy powder material for the oil drill pipe joint so as to reduce the production costs. The project designes iron-based alloy powder composition for the oil drill pipe joint.And producting the alloy powder by mechanical alloying.welding in the low carbon steel substrate by plasma spray welding method.Adjusting the optimum spray parameters.Analysis and testing the microstructure and wear resistance of the spray layer. The results show that spray coating mainly composed of: γ-Fe, Cr23C6, (Cr, Fe) 7C3, and NiB, and the ledeburite phase.The metallurgical bonding of spray layer is well ,the organization is dense,the dilution is low,no cracks、inclusions and other defects. At the same time,the spray layer has a higher hardness (55 ~ 59HRC) and wear resistance,and with great value. Key words: iron-based alloy powder, plasma spray, oil drill pipe joints, microstructure, properties 目 录 第一章 绪 论 1 1.1 前言 1 1.2热喷焊技术 1 1.2.1 热喷焊技术的原理 1 1.2.2 热喷焊技术的特点 1 1.3等离子喷焊 2 1.3.1等离子喷焊的原理及特点