工业工程硕士学位论文正文-整版revised.docVIP

汽车零部件装配的生产方式与工艺策划 汽车零部件装配的生产方式与工艺策划 摘 要 中国汽车行业正处于蓬勃发展阶段，市场竞争越来越激烈。汽车零部件行业作为汽车工业的重要组成部分，同样不可避免地处于激烈的市场竞争中。企业生存和发展取决于产品的“性价比”。即在保持产品性能不变的前提下，使产品的成本为最低。通过提高生产效率，降低劳动力成本，是降低产品总成本的一条有效途径。而生产方式的选择，在很大程度上决定了生产效率的高低。 在中国目前的汽车零部件企业中，广泛采用的生产方式是传统的“站桩式”，即操作工进行固定工序操作。本文对这种生产方式进行了生产效率等方面的分析，指出了这种生产方式在诸多方面的缺陷，比如：生产效率低，不利于企业做到“以销定产”等。为解决这个问题，本文推出了打破传统的操作工流动型生产方式——“一个流”。通过图解法等方法，说明其相对于传统生产方式的诸多优越性，以及“一个流”生产方式能够顺利流动的最大人数计算方法。 本文结合作者的工作实践，探讨了基于“一个流”生产方式的工艺策划，比如：工艺布局，物料管理，节拍平衡等方面。并通过实例和数据，论证了“一个流”生产方式的优点和可行性。 关键词 生产方式，“站桩式”，“一个流”，生产效率，工艺策划 PRODUCTION MODE AND PROCESS DESIGN IN AUTOMOTIVE COMPONENTS ASSEMBLY INDUSTRY ABSTRACT Since Chinese automotive industry on fast growing road, the marketing competition become more and more stronger. As a key part of this industry, automotive components industry can not be free from this strong competition. As a enterprise who want to be survival in this competition, the only way is quality improvement and cost reduction. In cost reduction, production cost can be reduced by taking some advanced production mode, it is important for a enterprise to reduce its total product cost. At present, most of automotive components supplier apply traditional production mode --- Operators in Line. This production mode play a negative role from efficiency and flexibility point of view. For solving this problem, need introduce a advanced production mode --- Operators in Motion which is anti-tradition. In this article, author will demonstrate this new production mode about its strongpoint against the traditional one specially in efficiency and flexibility. Associated with specific practice of author, this article will introduce a new process design method which is suitable for Operators in Motion from aspects of process layout, material management, cycle time balancing, and so no. Author of this article will demonstrate the advantage and feasibility of Operators in Motion with real practice and data. KEY WORDS production mode, “operators in line”, “operat