高压加热器管板堵漏工艺的改进.pdfVIP

高压加热器管板堵漏工艺的改进 李文彬，郝晓军，冯砚厅，李中伟，郑相锋 河北省电力研究院，河北石家庄050021 [摘 要] 某电厂高压加热器在检修过程中出现部分换热管泄漏，原封堵工艺采用实心0CrlSNi9 钢堵头及不锈钢焊条焊接，由于焊条与管板的钢种不同，膨胀系数差别较大，导致焊接 堵漏产生裂纹。改进工艺后采用空心20号钢堵头及J422焊条焊接，堵头及焊条与管 板的钢种相同，焊接堵漏后未再产生裂纹。通过有限元法应力分析表明，改进后的空心 堵头所产生的焊接残余应力低于实心结构堵头。 [关键词]高压加热器；换热管；泄漏；异种钢焊接；堵头；残余应力 [中图分类号]TG457．11 [文献标识码]B [文章编号]1002—3364(2012)08—0069一03 10．3969／j．issn．1002—3364．2012．08．069 [DOI编号] oN IMPROVEMENToFLEAKAGE—PLUGGINGTECHNoLoGY HEATER TUBE—PLATEoFHIGH—PRESSURE LIWenbin，HAO Yanting，LIZhongwei，ZHENGXiangfeng Xiaojun，FENG Research HebeiElectricPower 050021，HeheiProvince，China Institute，Shijiazhuang in has re— Abstract：Theofsome tubes heater leakage heat—exchangehigh—pressureappearedduring in 8Ni9steel andstainlesssteelelectrodewereusedin one solidCrl pairprocess powerplant．The plug crackshaveoccurredin of duetodiffer— originalpluggingprocess，and weld—jointsleakage—plugging entmaterialsoftheelectrodeandthe differencein coeffi— tube—plate，thereby，havinglarger expansion cient．After ofthe hollow ofno．20steeland electrodeare improvementtechnology，theplugs J422 materialsaresimilartothatofthe crackshaven’toccurredafter used，the tube—plate，and weld—plug— stress finiteelementmethodshowsthattheresidualstressof with ging．Theanalysisusing