大型铝电解槽通电短路试验与探讨.pdf

大型铝电解槽通电短路试验探讨 刘忠琼，颜非亚，阮绍勇 (贵阳铝镁设计研究院有限公司，贵州贵阳 550081) 摘要：铝电解槽正式通电投产前，必须检查、检测母线的焊接、压接及安装质量。通电短路试验就是分阶段在电 解车间各部分母线中通以额定电流，检测各焊接接点和压接接点的电压降及温度并进行评判、整改，最终使母线 接点的质量符合要求，从而降低母线电压降并确保电解生产。本文介绍了通电短路试验的测试条件、安全注意事 项、测试标准以及印度Balco 340kA 大型铝电解槽通电短路试验步骤及解决的主要问题。 关键词：铝电解槽；铝母线；通电短路试验；电压降 Discussion about Electrification and Short Circuit Test in Large Aluminium Reduction Cells LIU Zhongqiong, YAN Feiya, RUAN Shaoyong （GuiyangE Aluminium Magnesium Design ＆ Rsearch Institute Company, Guiyang, Guizhou, 550081,China ） Abstract：The aluminium busbars’ quality about welding joint 、pressure welding and installation need to be checked before the aluminium potline go into production. The test of electrification and short circuit is that the aluminium busbar is passed rated current step by step in potline, then the voltage drop and temperature of welding joint and pressure welding are measured and judged, finally the blow grade joints are rectified and all the bus joint quality meet the requirements, This is to reduce voltage drop of aluminium busbar and ensure aluminum electrolysis production. This paper introduces the testing preconditions、safety issues、the main test standard ,then give a example about the test step and problems of short circuit in large aluminium reduction cells of indian Balco 340kA. Keywords: aluminum reduction cell, aluminium busbar, test of electrification and short circuit, voltage drop 电解槽是铝电解生产的关键设备，其强大的电解电流是通过铝母线将整流后的直流电输送到电解槽 上，而且电解槽之间通过铝母线串联起来构成一个系列；另外电解槽通电投产后，必需连续生产，不宜断 电，所以在正式通电投产前，必需检查母线的焊接、压接及安装质量。通电短路试验就是分阶段在电解车 间各部分母线中通以额定电流，检测各母线焊接接点和压接接点的电压降及温度，此电压降是母线接点的 质量指标。电压降高于规定标准的必须进行整改。在通电短路试验过程中，我们可以停电整改，再通电测 试，以降低母线电压降并确保电解生产。 作者简介：刘忠琼，女，工程学士，高级工程师，电解专业设计。