内燃机缸套变形仿真与试验对标方法及研究.pdfVIP

内燃机缸套变形仿真与试验对标方法的研究 官磊 曾庆强 刘斌 胡铁刚 詹樟松 （长安汽车股份有限公司动力研究院重庆 401120 ） 摘要：内燃机缸套通过模拟缸盖加工可以有效避免螺栓预紧力作用下产生的变形，减小由于缸套变形而产生 的活塞漏气量大、机油消耗高等问题。对于模拟缸盖加工的缸套，传统仿真结果与试验数据无法直接对比分 析，给缸套变形仿真带来一定难度。本文根据模拟缸盖加工装配流程，探索了模拟缸盖加工缸套的仿真以及 仿真试验对标方法，并采用反傅里叶变换(Anti-FFT)等新的方法处理仿真结果后与试验数据对比，表明新的仿 真以及仿真试验对标方法与试验数据有较好的一致性。新仿真以及仿真试验对标方法对模拟缸盖加工的缸套 变形分析有很好的借鉴意义。同时，通过仿真分析考察了螺栓预紧力、缸垫接触摩擦系数等因素对缸套变形 灵敏度的影响，为优化结构设计提供依据。 关键词：内燃机；缸套变形；反傅里叶变换；傅里叶阶次；模拟缸盖 Simulation and Test Comparison Investigating for Internal Combustion Engine Cylinder Liner Deformation Guan Lei , ZENG Qing-qiang , LIU Bin , HU Tie-gang , Zhan Zhang-song (Powertrain Institute, Changan Automobile, Chongqing 401120) Abstract: Through the simulating cylinder head machining can effectively avoid the deformation bearing the bolt pre-tightening force of cylinder liner, Reducing oil consumption and minimizing air leak caused by the deformation of the cylinder liner. For the simulation of cylinder head machining, traditional simulation result cannot be directly compared with the experimental data, which brings certain difficulty to the cylinder liner deformation simulation. According to simulating cylinder head machining and assembly process, explore a simulation and test comparison method of simulating cylinder head machining cylinder Liner. After the use of new data processing method inverse Fourier transform (Anti-FFT), shows that the simulation results and test data are in good agreement. The new simulation and test comparison method have a good reference on the analysis of cylinder liner deformation through simulating of cylinder head machining. At the same time, by the simulation analyzing, get the sensitivity effect of bolt