管料自动存储分料装置机电系统设计.docVIP

摘 要 本课题是管料自动存储分料装置的机电系统设计，涉及机加工设备领域，是一种管料分料提升装置，可实现管料的分料，并提升到固定位置的装置，这样极大地提高了整个料仓中管料的输送速度，很大程度上节省了管料的传递时间。同时在本装置的分料口处添加了管料定位装置，更好地保证了送料位置的精确性，提高了加工精度减少了机械加工部分的再调整环节。 本设计包括底座、料仓、自动旋转的分料拨叉、垂直升降机构、自动对正装置以及必要的液压装置等部分组成，其通过料仓底部液压缸提供动力，利用齿条齿轮机构改变动力的传动方向，经过传动轴带动两侧链条升降，从而使料仓底部的载料板能够自由上升和下降。载料板采用倾斜式设计，使管料在自身重力下可以直接停靠在挡料板上，便于出料。本装置的出料部分采用拨叉式机构设计，利用旋转拨叉来带动管料的运送，结构灵活简易，便于操作。同时本装置在管料出料口增加了管料的对正设计，减少了某些自动化加工机械因给料偏差而出现废品的几率，相对于普通加工机械也减少了管料的调整时间。 同时设计了电气控制系统，包括电气原理图、控制面板图、I/O分配、PLC选型和梯形图，最终实现了管料的自动升降、调整及分料过程。 关键词：自动存储分料；升降机构；对中机构；分料机构 Abstract This topic is electrical system design of the automatic piping material storage depillar device, involving machine processing equipment field that is a piping material lifting device, which can realize the depillar material of the piping material , and ascend to the device of the fixed position, thereby greatly improving the conveying speed of the piping material in the whole hopper, which largely saving delivery time of the piping material. Meanwhile, the positioning device of the piping material is added in the discharge port of the device, which is better to ensure the accuracy of feeding location, improving the processing accuracy ,and reducing the adjustment process of the mechanical processing part . The design includes a base, hopper, the separating fork of automatic rotation, a vertical lifting mechanism, automatic centering device, and the necessary hydraulic device, which provides power through hydraulic cylinder of the bottom of the silo, changing transmission direction of the power by means of a rack and pinion gear, driving the lifting of chains of both sides through the transmission shaft so that the loading plate of the bottom of the silo can freely rise and fall. The carrying board adopts an inclined design, make the pipe material can be directly at the retaining plate in its own gravity, for discharging. The discharging part of the device adopts the fork mechanism design, driving the delivery of the pipe material