埋弧焊焊丝MK65HGX-Ⅲ的开发和应用.pdfVIP

埋弧焊焊丝MK65HGX—m的开发和应用 刘世泽 ，董春明1，鲁科明2，曹炳亮1 (1．番禺珠江钢管有限公司，广东 广州 511450；2．湖北猴王焊接材料有限公司，湖北 仙桃 433000) 摘 要：介绍了用于焊接深海天然气输送用直缝埋弧焊管的焊丝MK65HGX—Ill的开发背景及研制过程。采用 该焊丝和优化的H08DG焊丝与高碱度烧结焊剂SJ102G匹配焊接 l1．525万tX65钢级厚壁管线管，其低温韧性、 断裂韧性和焊接接头的横向拉伸性能均符合标准要求，且性能稳定，富余量较大。实际生产证明：MK65HGX—III 焊丝是一种高性能的新型埋弧焊焊丝，所焊接的钢管焊缝具有高强度、高韧性和高塑性，适用于大线能量 (约65 kJ／cm)的焊接，可推广应用到更高钢级 (X80)和抗HS腐蚀要求的焊管焊接。 关键词：深海管线管；埋弧焊接；焊丝；成分设计 ；低温韧性；CTOD；焊接工艺评定 中图分类号：TG422．3 文献标志码：B 文章编号：1001—2311(2013)02—0042—06 R＆DandApplicationofMK65HGX—HI WeldingWireforSAW Process LIUShize。，DONGChunming，LUKeming，CAO Bingliang (1．PanyuChukongSteelPipeCo．，Ltd．，Guangzhou 511450，China； 2．HubeiMonkeyKingWeldingMaterialCo．，Ltd．，Xiantao 433000，China) Abstract：ElaboratedinthepaperarethedevelopmentbackgroundandtheR ＆D activitiesoftheMK65HGX一 Ⅲ weldingwireformakingoftheSAWLpipefordeepoceanpipelineservice．115。250tonsofX65heavy—wall linepipeshavebeenmadebytheweldingprocessemployingthesaidweldingwireandtheoptimizedH08DGwelding wiretogetherwiththeSJ102G high—basicitysinteredagent．Thelinepipesareincompliancewithapplicablestandard intermsoflowtemperaturetoughness，rupturetoughnessandweldjointtransversaltensilestrength，andalsohave stable performance， and ratherlarge allowance．Relevantoperation practice demonstrates thatas a new type hi—performanceweldingwireforSAW process，theMK65HGX—m weldingwireiscapableofmakingsteelpipeswith highstrength，hightoughnessandhigh plasticity，beingsuitableforweldingoperationwithalargelinearenergy (approximately65kJ／em)，andworthspreadingforweldingpipesinhighersteelgrades (e．g．，X80)，andpipesas requiredforproperH2Scorrosionresistance． Keywords：linepipefordeepoceanservice；SAW ；weldingwire；chemicalcompositiondesign；lowtempera— turetoughness；CTOD；evaluationofw