基于有限元分析的飞刀优化设计及安全校核.pdfVIP

机 床 与 液 压 Mar．2014 HydromechatronicsEngineering Vo1．42 No．6 DOI：10．3969／j．issn．1001—3881．2014．06．020 Optimaldesignandsecurityverificationofflyingcutter based on finiteelementanalysis BoYAN， JiaLI Engineering，Changzhi046011，China； ShanxiInstituteofMechanicalElectrical 。SchoolofMechanicalEngineering，TianfinUniversity，Tianjin300072，China Abstract：Thegearsleeveofautomotive synchronizerisdifficulttoprocess．In thispaper，the processingtechnologiesofgearsleeve intheworldwere introducedaswellasthemachining principle．Thegearsleeveflyingcuttercuringmathematicalmodelwasestablished．Bymeansof strengthandstiffnessanalysis，the stiffnessisthemostimportantchecking target．Specialcon- stantstiffnesscuringtoolofthegearsleevewasdesignedfornumericalcontrolmachine，and it isprovedthatthecuringtoolissuitableforcuring． Keywords：Flyingcuttercuttingmathematicalmodel，Structuredesign，Finiteelementanalysis Slidergrooveistheimportantprocessingpartsin tionoftheform cutterarealsocomplicatedenoughto thegearsleeveofautomotive synchronizer．Itspro— haveadirectimpactontheproductcosts． cessingquality directly determinesthe synchronizer InJapan，theUnitedStatesandotherdeveloped gearsetsand even theoverallsafetyperformance． countriesin theautomotive industry，theprocessing However．thesurfaceoftheslidergrooveandthein． equipmentisrelatively advanced．Gemr any isata vertedconeareinner，andareincloseproximityin leadingposition．SYNCHROFORM manufacturedby processingand there exista certain manufacturing PRANEMA can achieve continuous cutting of the dimcuhies． slidegroove，thusitwillgreatlyim