基于脉冲放电参数特征化的金刚石砂轮智能化修锐的研究.pdfVIP

基于脉冲放电参数特征化的金刚石砂轮智能化修锐研究 鲁艳军，谢 晋 （华南理工大学机械与汽车工程学院，广东广州 510640 ） 摘要：在高附加值的精密磨削中，金刚石砂轮的修锐是关键，但是，如何控制微米尺度的金刚石磨粒出刃状态一 直依赖于现场经验。本文提出脉冲放电微去除的金刚石砂轮修锐方法，构建微脉冲放电电流和电压波形的特征化 参数与砂轮结合剂微去除的关系模型，实现精密磨削中的微磨粒空间出刃的智能化控制。首先，将在线采集的脉 冲放电波形特征化为脉冲放电参数（脉冲峰值电流 I 和脉冲持续时间 τ ）。然后，根据脉冲放电参数计算出单个 e e 放电坑的去除体积去预测累积的金属结合剂去除体积。放电修锐后砂轮表面磨粒出刃高度可达 130 µm，约占理论 磨粒尺寸的37% 。最后，对比测量的金属结合剂去除体积与通过脉冲放电参数预测的结合剂去除体积，实验结果 表明通过脉冲放电参数能够有效地预测金属结合剂的去除，预测的最小误差为 8%，从而能实现金刚石砂轮的智 能修锐。与机械修锐相比，ECD 修锐的金刚石砂轮能够获得更好的表面质量，可以实现模具钢的镜面干磨削加工， 其表面粗糙度Ra 可达0.022 µm 。 关键词：金刚石砂轮；放电修锐；脉冲放电参数；结合剂去除；干磨削 Study on Intelligent Dressing of Metal-bonded Diamond Grinding Wheel Based on Characterized Impulse Discharge LU Yanjun, XIE Jin (School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou, 510640, China) Abstract:In high value-added precision grinding, the key is the dressing and truing of diamond grinding wheel. However, how to control the micro protrusion status of diamond grits in micron scale has been depended on the scene experience. In this paper, the dressing method of diamond grinding wheel based on impulse discharge micro-removal was proposed. In order to realize intelligent control of micro grain protrusion in precision grinding, the relationship between characteristic impulse discharge parameters derived from impulse discharge current and voltage waveforms and micro-removal model of metal bond of grinding wheel was investigated. First, the on-line collected impulse discharge waveforms were characterized into impulse discharge parameters (impulse peak current Ie and impulse discharge