焦炉炭化室热修拆除硅砖残砖的分析的研究.pdfVIP

焦炉炭化室热修拆除硅砖残砖的分析研究  中冶焦耐工程技术有限公司：陈卫 刘志云 卢一国 王海龙 [摘要] 在对使用了40多年的焦炉炭化室炉墙实施热修时拆下了一块硅砖样品，对这块硅 砖样品进行了试验研究。研究表明：炭化室炉墙上的硅砖在使用40多年后，主体结构依然致 密均匀，强度没有降低。硅砖在使用过程中，煤中的碳组分会渗入砖的气孔中使砖成为所谓的 “硅碳砖”，碳的含量约5%左右，这对硅砖和炼焦传热效率的提高都是有利的。煤中的灰分会 对砖的炭化面会造成溶蚀，但这种溶蚀非常缓慢，且渗透力差，不成为硅砖损坏的原因。 关键词： 焦炉；硅砖；残砖分析 Abstract: In the hot repair for the wall of the carbonization chamber of a coke oven used for over forty years, we removed a silica brick as a sample, and test it. Research shows that the main structure of this silica brick is still dense and uniform after being used in the carbonization chamber over forty years, with no strength degrade. In the using of silica bricks, the carbon group of the coal can penetrate into the pore of the brick, which make the silica brick to be the so-called silica carbon brick. And the mass percent of carbon in the brick can be about five percent. This penetration is good for the silica brick and increase the efficiency of heat conduction in the coking. Ash in the coal can erode the carbonization face, but as the corrosion is very slow, and the penetrability is poor, it is not the reason why the silica brick damaged. Key words: Coke oven; Silica brick; Analysis of used bricks 1 前言  我公司在对某焦化厂使用了40 多年的焦炉炭化室实施热修补时，从局部破损的炭化室下 部墙上拆下了一块硅砖样品，为了考查焦炉炭化室硅砖的损坏原因，我们对该样品进行了性能 检测和分析，现将测试分析结果报告如下。  2 样品的外观和断面形貌  照片2‐1 是热态下从焦炉上拆下的硅砖样品的外观。照片2‐2 是试样切取后余下样品的断 面形貌。照片2‐3、照片2‐4 分别是从样品的炭化室侧和燃烧室侧切取的试样。                照片2‐1  从焦炉上采取的硅砖样品