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Opportunity During PCP/NPI stage, the quality of material PCBA boards are not stable: Average performance indicator - For material is 4627ppm, - For PCBA is 3259ppm . Objective Scope Objective: During PCP/NPI stage reduce material Fall Off Rate from 4627ppm to 2000ppm. During PCP/NPE stage reduce PCBA Fall Off Rate from 3259ppm to 2000ppm and ultimate achieve the aim 900ppm. Scope: Develop and formalize current quality control process in PCP stage to achieve high quality performance of new product. To try run on new model HTS9800, YDVS661 and MDVSC6001. PlanningSchedule: QIT Improvement Schedule Causes Effect Analysis Actions – for Material- Develop Formalize Operation Process Definition Actions – for Material- Develop Formalize Operation Process Flow Actions – for Material- Develop Formalize Operation Process Flow Inidcator Actions – for PCBA- Develop Formalize Operation Process Definition Actions – for PCBA- Develop Formalize Operation Process Flow Actions – for PCBA- Develop Formalize Operation Process Flow Indicator BenefitsIn-tangible Improvements Improvement on cohesion morale Closely working together among teams to achieve the target, the team spirited is demonstrated at the same time morale and cohesion is improved. Pioneer Leader: Member: Kwonghing Li 1. Patrick Yeung 10. Ou XiuHung 2. Kwaitong Yik 11. C.K. Zhang 3. Carrie Chau 4. Rongguan Huang 5. Li Mao(Davis) 6. Yu Fei 7. Bill Peng 8. Li Qing 9. Dong Zhanyin * QIT-Enhance Material PCBA Quality Control in PCP Stage 优产先锋 Date: 24-08-2012 (Version 1.1) D P A C Process Methods Materials Design 加胶水不均匀 固定机板胶水沾力不够 IQC抽检积架复盖率低 IQC抽检内容不规范 6P排线加工后无测试 复位开关变形 CD眼固定钢丝变形 无工位检查外观 24P插座脚与皮线之间脱离 包装方法不正确 Cannot read disc DVDRW cannot upgrade 滑动马达齿轮配合太紧。 DVDRW cannot record Tray cannot open D P A C D P A C D P A C D P A C D P A C *
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