宽板坯连铸结晶器保护渣理化性能研究与应用.pdf

中文摘要 摘 要 连铸结晶器保护渣是连铸过程非常重要的冶金材料 它对提高铸机拉速 稳定 连铸工艺 扩大连铸品种 提高铸坯质量和产量都是一项极为有效的技术 由于 保护渣对铸坯质量和连铸工艺的顺行有着重要的影响 因此冶金工作者非常重视 对保护渣的研究 本文在南京钢铁有限集团公司的支持下 以宽板坯连铸结晶器用保护渣国产化 为目标 通过系统地研究不同组分对保护渣熔化 流动 结晶性能和矿相结构的 影响 详细阐述了保护渣理化性能的控制机理 同时利用FLUENT 流体计算软件 对宽板坯流场和温度场的数值模拟 分析了宽板坯连铸结晶器的流动特点和温度 场的分布情况 在此基础上 提出了宽板坯连铸结晶器保护渣的理化性能指标并 成功地研制出四种针对宽板坯浇注钢种的保护渣 通过对工业性实践中出现的影 响工艺顺行和铸坯质量的问题进行了系统的分析后 对保护渣的理化性能进行了 优化 实践表明 本文对宽板坯结晶器保护渣的理论分析完全符合现场实际的结果 研制的XCN 系列国产保护渣完全可以替代进口渣 为我国宽板坯连铸用结晶器保 护渣的开发开创了良好的局面 关键词 宽板坯连铸 保护渣理化性能 结晶性能 结晶器数值模拟 工业实践 I 英文摘要 ABSTRACT As a very important material during continuous casting, mold powder takes a key role in increasing casting speed, stabilizing continuous casing process and improving quality of products. Because the mold powder has a great impact on the quality of steel and the condition of continuous casting, many metallurgists attach importance to the research of mold powder. This paper has been supported by Nan-Jing Iron Steel group CO, the object is developed a mold powder adapt to broad slab. The following research works have been finished: Firstly, the effects of components on physical and chemistry properties, crystallization properties, and mine-configuration for mold powder were system analyzed. Secondly, by the study of liquid steel flow behaviors and temperature filed in the molds, the flow characteristic and the distributing of temperature in broad slab was got. Based on the researches above, the physical and chemistry properties index of the wide slab mold powder was suggested, and four mold powders were developed for broad slab. Moreover, the trials have been taken, and b