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A Supply Chain Logistics Program for Warehouse Management 14.pdf
Chapter 13
Across-the-Dock, Prepack,
Value-Added, Noncustomer Bonded Storage/Pick, Adance
Customer Orders, and Inentory Control Actiities
Introduction
This chapter looks at several activities that company management could consider for implementa-
tion into a supply chain’s logistics strategy or in a warehouse operation. These strategies or activities
are across-the-dock operation, prepack SKU activity, value-added activity, advance customer orders,
noncustomer-order activity, bonded SKU activity, and inventory control. Each section below defines
the activity and looks at what is required from a material handing design and WMS program.
Across-the-Dock Operation
An across-the-dock warehouse is a supply chain logistics strategy design that requires minimal
SKU storage or customer-order pick activities. An across-the-dock warehouse moves individual
customer orders or SKUs directly from a receiving dock, via a warehouse transport concept and
sort area, and into an order shipping staging area or directly onto a delivery vehicle. In a manual
across-the-dock design, there is a WMS identification on the exterior of each SKU. An employee
scans/reads each identification and transfers the SKU to a staging area or delivery truck. Because
a manual across-the-dock design is not conveyor supported to assure an efficient and cost effective
operation, a SKU flow from a receiving area to a pack/ship area, scan, sort and unitize/direct load
activities are well organized and occur in the proper sequence. In a mechanical across-the-dock 441
? 2008 by Taylor Francis Group, LLC
442 n ?A Supply Chain Logistics Program for Warehouse Management
warehouse, the preferred characteristics are a powered conveyor sort design, human-/machine-
readable codes on the exteriors of SKUs surface which permits an employee to scan/read the
delivery address , and computer-controlled divert devices on the sort travel path. In an across-
the-dock operation, SKUs flow t
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