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《Designing a Flood Light with Zemax Part Designer》.pdf
Designing a Flood Light with Zemax Part Designer
This article will detail the construction and optimization of an LED flood light using the
Zemax Part Designer Object. Several new features in Zemax Release 13 with regards to
ZPD will also be discussed.
Authored by: Kevin Ting
Published on: February 3,
2013
INTRODUCTION
The LED Flood light designed in this article is similar to the model laid out in the mechanical
drawing below.
The top of the light will consist of 9 reflector surfaces cut into the top surface and arranged
in a ring about a central reflector surface. A light source (which will be modeled as a point
source) will be placed within each of the 9 reflectors. The source array will utilize the flood
light to direct light and illuminate an 80 mm x 80 mm square located a variable distance
from the flood light. This surface will be modeled by an absorbing detector rectangle within
Zemax.
Designing a Flood Light with Zemax Part Designer
A variety of tools may be utilized to create the casing of the flood light. The casing does not
possess any optical properties aside from its reflective material and will not be optimized in
Zemax. The reflector surfaces built into the top of the casing, however, are constructed
with various line segments and arc segments, whose shapes can be optimized to provide the
desired performance.
The main criteria used in this optimization will be maximum flux to the detector and
uniformity of the light pattern on the detector. To accomplish this, we will optimize the
positioning of the light source within each reflector and the radius of curvature of the
reflector.
PART I: Creating the Part.
Note: the Completed part is included within the .ZAR file attached to this tutorial
The Zemax Part Designer (ZPD) provided with Zemax 13 has introduced several useful new
features from its release in Zemax 12. The first of these additions is the ability to overlay a
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