低速重载轴承故障诊断的虚拟仪器的分析.pdf

中文摘要 摘 要 随着现代工业的发展，设备安全运行越来越重要，对设备的安全监测日益受 到人们重视。应用广泛的低速重载轴承由于其自身结构及运行的特点，监测起来 比较困难，目前有关低速重载轴承状态监测与故障诊断的研究报道尚不多见。本 文叙述了转炉耳轴轴承故障诊断的必要性，对低速重载轴承故障的类型和特性进 行了分析，采用振动监测法对一种低速重载轴承－－转炉耳轴轴承的运行进行监 测。耳轴轴承故障的微机诊断系统主要适用于耳轴轴承(滚动轴承)振动信号数据 采集和分析，能实现信号的时域和频域的分析。首先利用传统的 Fourier 分析方 法对所监测的振动信号进行了小波分析及故障诊断，然后应用小波变换的方法对 信号进行了小波分析及故障诊断。通过实验发现，小波分析对低速重载轴承的故 障诊断能够取得比较好的效果 本文研究的核心是工控微机，在Windows 2000 平台上，软件采用Visual c++ 及 LabVIEW 设计。每一功能由独立的模块完成，方便用户对系统的维护、改进和 功能的扩展，还可以进一步推广到其它振动信号的采集和分析。 关键词： 低速重载轴承；故障诊断；虚拟仪器；微机系统 I 英文摘要 ABSTRACT The security running of equipment becomes more and more important and people pay more and more attention to the security monitoring of equipment with the development of modern industries. It is very difficult to monitor the widely applicable bearing with low speed and high load because of its own structure and operation features. There are few reports on the monitoring and fault diagnosis of bearing with low speed and high load. The working process of the bearing with low speed and high load (converter trunnion bearing) is monitored through vibration method and lots of field data are obtained. A industrial micro computer diagnosing system has been constructed for the detection of the defects of trunnion bearings. It is mainly based on the sampling and analysing the vibration signals for time and frequency domains. First, the monitored vibration signal is analyzed through traditional Fourier transform method and the bearing fault is diagnosed. And then, the vibration signal of the bearing with low speed and high load is analyzed and fault is diagnosed through wavelet transform method.Seen from the comparison of the two metho