物料搅拌系统的PLC控制变频调速系统设计.doc

物料搅拌系统的PLC控制变频调速系统设计 摘要 随着电力电子技术以及控制技术的发展，使得交流变频调速在工业电机拖动领域得到了广泛应用。搅拌作为工艺过程的基础操作单元, 广泛应用于石油、化工、医药、食品、油漆、涂料等许多行业。所以，基于PLC可靠性高、抗干扰能力强、系统的设计和建造工作量小、维护方便、容易改造的特点, 设计以PLC作为控制核心, 结合变频器等完成物料搅拌的自动控制系统。在本系统中，为了实现能源的充分利用和生产的需要，需要对电机进行转速调节，考虑到电机的启动、运行、调速和制动的特性，采用髙功能性的通用变频器西门子MICROMASTER 420，能很好的解决转速之间的切换和启动问题。系统中由PLC完成数据的采集和对变频器、电机等设备的控制任务。本文首先介绍了课题的意义，综述了PLC技术、变频调速技术的发展概况。第二章详细的介绍了变频器的结构及其控制算法、变频调速的基本原理和变频调速的优点，然后介绍了西门子公司MM420变频器。第三章详细的介绍了PLC的基本构成和数据处理流程，然后详细的介绍了西门子公司S7-300 PLC及其编程特点。第四章详细的介绍了系统的结构，硬件配置和软件实现。 关键词：PLC；变频器；变频调速 Design of AC Frequency Conversion for Speed adjustment Controlled by PLC In Materials mixing system Abstract With the development of electric electron technology and controlling technology, AC frequency conversion for speed adjustment technology is used widely in many fields. Materials mixing are widely used in petroleum, chemical, pharmaceutical, food, paints, coatings and many other industries as the basis for the operating unit. PLC is high reliability, strong anti-jamming capability and small construction workload, maintained and transformed characteristics easily, therefore, as the control core design, combined with inverter, automatic control system of materials mixing is completed. In this system, in order to achieve full utilization of energy and production needs, adjusting the motor speed is needed, with taking into account the motor start, run, speed and braking characteristics. We use the MM420 of Siemens transducer whose functions of adding or decreasing speeding. In this system, PLC is used to collect data from fields and control equipment’s such as electromotor and transducer. This paper firstly introduce the meaning of subjects’ summarize the development of PLC technology and AC frequency conversion for speed adjustment. In the second chapter，we introduce the structure of transducer arithmetic of controlling ,Basic principle, the advantage of AC frequency conversion for speed adjustment and MM420 transducer. In the third chapter, we introd