新现代数控机床原理与结构 双语 教学课件 郁元正 Chapter4 CNC lathe.pptVIP

Double column vertical lathe Video clip of CNC lathe Transmission diagram of MJ-50 NC lathe TND300 NC lathe (Germany) 1. Capabilities of turning center (page172) C-axis transmissions (1) Wormgear indexing (2) Slide gear indexing (page 175) (3) Gear set indexing (page 175) Milling accessory (page 177) 1, 3 – bevel gears 2 – transmission shaft 4 – short shaft 5, 6 – spur gears 7 – milling shaft A – sleeve Rotary tool rest may have up to 20 tool holders, but 8, 10, 12, and 16-holder are popular. The more the holders, the narrower angle between adjacent tools, which may result in interference between rest tools and workpiece. Rotary tool rest must be strong and rigid to withstand cutting force during rough machining, and minimize tool rest distortion for accuracy. Besides, reliable positioning mechanism is required to ensure repositioning accuracy after rotation. Rotary tool rests Rotary tool rest of CK3263 NC lathe 1-cylinder 2-shaft 3-tool rest 4, 5-crown gear 6-displacement cam 7-revolving wheel 8-division pins ST1-counter ST2-position switch Procedure of tool changing (CK3263) Signal of tool changing (NC device) Piston moves Crown gears 45 disengage Cam 6 rotates and drives revolving plate 7 Crown gears 45 engage Target tool prepared (NC device) Hydraulic motor starts Hydraulic motor brakes Piston moves ST2 triggered ST2 triggered ST1 counts position Shaft unlock Each revolution of cam results an angle (360/n deg) of plate 7 every 360/n deg counts once NC device NC device Shaft lock precise positioning Target tool has been selected 4.4.3 Principle of tool rest indexing 1) Cylindrical cam driving During the period that cylindrical cam turns 180°from current position: Pin B engages with the curve on cam (revolving plate 3 turns) and moves to the position where pin A was; Pin A disengages with the cam; Pin C moves to the position where pin B was. 1-cylindrical cam 2-division pins 3-revolving plate 2) Cam indexing mechanism 3, 3’ – roller 2 – driven pl