XK5040数控立式铣床结构设计说明书.doc

摘 要 数控机床即数字程序控制机床，是一种自动化机床随着制造技术的发展，现代数控机床借助现代设计技术、工序集约化和新的功能部件使机床的加工范围、动态性能、加工精度和可靠性有了极大的提高。The numerical control engine bed is the digital process control engine bed, is one kind of automated engine bed, the numerical control technology is the core which the numerical control engine bed studies, is the manufacturing industry realization automation, the network, the flexibility, the integrated foundation. Along with the manufacture technology development, the modern numerical control engine bed with the aid of the modern design technology, the working procedure intensification and the new function part caused the engine bed the processing scope, the dynamic performance, the processing precision and the reliability had the enormous enhancement . This article mainly carries on the design to the XK5040 numerical control vertical milling machine , first analyzes the vertical milling machine the processing characteristic and the processing request determines its host parameter, including movement and dynamic parameter; Carry on the host kinematic scheme according to the host parameter and the design request, enters for the system and the control system hardware circuit design. Mainly carries on the host kinematic scheme and enters for the system mechanism design and the ball bearing guide screw and electric stepping motor shaping and the examination; Key words Numerical control technology; Vertical milling machine; Design 目 录 摘 要 I Abstract II 第1章 总体设计 1 1.1铣床简介 1 1.2 XK5040型数控铣床的总体布局主要技术参数及总传动系统图 1 1.2.1 XK5040型数控铣床的总体布局 1 1.2.2 XK5040型数控铣床的主要技术参数 3 1.2.3 总传动系统图 4 第2章　主运动系统设计 6 2.1 传动系统设计 6 2.1.1参数的拟定 6 2.1.2 传动结构或结构网的选择 6 2.1.3 转速图拟定 7 2.1.4齿轮齿数的确定及传动系统图的绘制 10 2.2传动件的估算与验算 14 2.2.1传动轴的估算和验算 14 2.2.2齿轮模数的估算 17 2.3 展开图设计 22 2.3.1结构实际的内容及技术要求 22 2.3.2齿轮块的设计 24 2.3.3传动轴设计 26 2.3.4主轴组件设计 29 2.4制动器设计 35 2.4.1按扭矩选择 35 2.5截面图设计 37 2.5.1轴的空间布置 37 2.5.2操纵机构 38 2.5.3润滑 38 2.5.4箱体设计的确有关问题 39 第3章 进给系统设计 40 3.1总体方案设计 40 3.1.1对进给伺服系统的基本要求 40 3.1.2进给伺服系统