DislocationMotion.ppt

* All dislocations will have the same sign * * * * * * Again it propagates through til reaches the edge * Again it propagates through til reaches the edge * * * * * * * * * * * * * So after the cold draw anneal D02=0.335m * * * * * * * * * * * * * * * Coldwork Calc Solution: Cont. For %CW = 43.8% 540 420 ?y = 420 MPa TS = 540 MPa 380 MPa 6 %EL = 6 15 This doesn’t satisfy criteria…… what can we do? Adapted from Fig. 8.19, Callister Rethwisch 3e. * Coldwork Calc Solution: Cont. 380 12 15 27 For %EL 15 For TS 380 MPa 12 %CW 27 %CW ? our working range is limited to %CW = 12-27 Adapted from Fig. 8.19, Callister Rethwisch 3e. * Coldwork Calc Soln: Recrystallization Cold draw-anneal-cold draw again For objective we need a cold work of %CW ? 12-27 We’ll use %CW = 20 Diameter after first cold draw (before 2nd cold draw)? must be calculated as follows: ? Intermediate diameter = * Coldwork Calculations Solution Summary: Cold work D01= 0.40 in ? Df1 = 0.335 m Anneal above D02 = Df1 Cold work D02= 0.335 in ? Df 2 =0.30 m Therefore, meets all requirements ? Fig 7.19 * Rate of Recrystallization Hot work ? above TR Cold work ? below TR Smaller grains stronger at low temperature weaker at high temperature log t start finish 50% * * Mechanical Properties of Polymers – Stress-Strain Behavior ? Fracture strengths of polymers ~ 10% of those for metals ? Deformation strains for polymers 1000%  – for most metals, deformation strains 10% brittle polymer plastic elastomer elastic moduli  – less than for metals Adapted from Fig. 7.22, Callister Rethwisch 3e. * * Mechanisms of Deformation—Brittle Crosslinked and Network Polymers brittle failure plastic failure s (MPa) e x x aligned, crosslinked polymer Stress-strain curves adapted from Fig. 7.22, Callister Rethwisch 3e. Initial Near Failure Initial network polymer NearFailure * * Mechanisms of Deformation — Semicrystalline (Plastic) Polymers brittle failure plastic fail