HydroGeneratorErectionCommissioning-BHELPSWR.docVIP

TABLE OF CONTENTS SECTION No. Para DESCRIPTION PAGE 1 1.3 GENERATOR ASSEMBLY ERECTION PRE-REQUISITES Sub-assemblies Auxiliaries Erection pre-requisites 1.1 1.1 1.1 2 2.3 2.4 ERECTION SEQUENCE General Erection in service-bay Erection in generator foundation pit Slings 2.1 2.1 2.1 2.2 3 3.0 3.1 3.2 3.3 GENERATOR FOUNDATION Reference drawings Foundation: stator/bottom bracket Sole plate and foundation bolts Grouting 3.1 3.1 3.1 3.1 4 4.0 4.5 4.6 STATOR ASSEMBLY Reference drawings General Stator frame Stator core Stator winding Lifting of wound stator and lowering Air coolers 4.1 4.2 4.2 4.2 4.3 4.5 4.5 5 5.0 5.5 5.6 GENERATOR SHAFTS AND ROTOR ASSEMBLY Reference drawings General Spider and rim assembly Mounting of poles Fan assembly Lowering of main shaft and rotor Magnetic centering of stator and rotor 5.1 5.2 5.2 5.3 5.4 5.5 5.6 Fig. - 5.1 Fig. - 5.2 Fig. - 5.3 Fig. - 5.4 Developed view of rotor after pole mounting Checking for magnetic centering Greasing of rim keys and rim locking keys Greasing of shaft and spider keys 5.8 5.9 5.10 5.11 SECTION No. Para. DESCRIPTION PAGE 6 6.0 6.1 6.2 BOTTOM BRACKET, BEARINGS AND OTHER ASSEMBLIES Reference drawings General Erection of bottom bracket 6.1 6.1 6.1 7 7.0 7.2 7.3 TOP BRACKET, BEARING AND OTHER ASSEMBLIES Reference drawings General Erection of top bracket and other assemblies Guide bearing and insulation 7.1 7.1 7.1 7.2 8 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12 8.13 LEVELS AND ALIGNMENT (INCLUDING DOWELLING AND GROUTING) Introduction Starting check Initial setting of bracket Setting of thrust bearing elevation Leveling of thrust bearing Alignment Rotational check on generator main shaft and top shaft Combined rotational check on generator and turbine shaft Alignment of collector Stator and rotor form Adjustment of bearing clearances Dowelling Grouting 8.1 8.1 8.1 8.2 8.2 8.3 8.4 8.5 8.6 8.7 8.7 8.7 8.7 9 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 STARTING, TES