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                solution-of-load-stress-typed.doc-MAELabsUCSD.doc
                    The 1.5-in-diameter solid steel shaft shown in Figure 1 a is simply supported at the ends.  Two pulleys are keyed to the shaft where pulley B is of diameter 4.0 in and pulley C is of diameter 8.0 in.  Consider bending and torsional stresses only, determine the locations and magnitudes of the greatest tensile, compressive, and shear stresses in the shaft.
Figure 1
Solution: 
Figure 1 b shows the net forces, reaction, and torsional moments on the shaft.  Although this is a three-dimensional problem and vectors might seem appropriate, we will look at the components of the moment vector by performing a two-plane analysis.  Figure 2 c shows the loading in the xy plane, as viewed down the z axis, where bending moments are actually vectors in the z direction.  Thus we label the moment diagram as Mz versus x.  For the xz plane, we look down the y axis, and the moment diagram is My versus x as shown in Fig. 2 d.
Figure 2
	The net moment on a section is the vector sum of the components.  That is,
At point B,			
At point C,			
Thus the maximum bending moment is  and the maximum bending stress at pulley B is
The maximum torsional shear stress occurs between B and C and is
The maximum bending and torsional shear stresses occur just to the right of the pulley B at points E and F as shown in Fig. 2 e.  At point E, the maximum tensile stress will be σ1 given by
Answer:	 
At point F, the maximum compressive stress will be σ2 given by
Answer:	
The extreme shear stress also occurs at E and F and is
Answer:	 
Solution 13-7
Prompt:
Pinion 2 (on shaft a)in the figure runs at 1750 rev/min and transmits 2.5kW to idler gear 3(on shaft b).  The teeth are cut on the 20° full-depth system and have a module of m=2.5mm.  Draw a free-body diagram of gear 3 and show all the forces that act upon it.
Solution:
The pitch diameters of gears 2 and 3 are
D2 = N2m = 20(2.5) = 50mm
D3 = N3m = 50(2.5) = 125mm
Wt is the transmitted load, defined as the tangential force component where two gears mesh.
The ap
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