onMachinabilitytest-ThisisViktorAstakhovIndexPu.pptVIP

Viktor P. Astakhov CIRP12 2009 Viktor P. Astakhov CIRP12 2009 Similarity Numbers in Metal Cutting Testing and Modeling Chip Compression Ratio (CCR) * Viktor P. Astakhov CIRP 12 What seems to be a problem? Introduction Studies of Metal Cutting Analytical Studies Numerical Studies Experimental Studies Problems with Experimental Studies High cost Long time Particularity of the obtained results In theory, there is no difference between theory and practice. But, in practice, there is. Jan L.A. van de Snepscheut Introduction Example of the machining system (drilling) Introduction Similarity Theory The similarity theory offers a better way to obtain a sound mathematical model of the complicated processes taking place in a complex technical system. Today it is largely used in the area of thermodynamic, fluid flow etc. This theory combines various information and knowledge about a complex process under study. Its basic principle is separation of a group of similar phenomena from a great class of phenomena by a general low. In such a context, similarity can be geometrical, physical etc. Introduction Similarity Theory in Metal Cutting At the present stage, however, the similarity theory is not yet developed in metal cutting studies. Rather, a number of useful similarity criteria (numbers) are developed that can be used in modeling of the metal cutting process. The objective of this presentation is to discuss three most important similarity numbers as the chip compression ratio, the Péclet and the Poletica numbers. Tool-Chip Interface CCR Significance of CCR The elementary work spent over plastic deformation of a unit volume of the work material calculates as K is the stress at ε=1, n is the strain-hardening coefficient. Knowing CCR, one not only assure the similarity of the deformation process but also calculate the power spent on the plastic deformation of the layer being removed and power spent due to friction at the tool-chip interface. These two are major contributor