球磨机施工技术标准.doc

目 录 1总则··································································· 4 2施工准备······························································· 5 3工艺流程及操作要点···················································· 6 3.1 安装工艺流程······················································· 6 3.2 主要施工工艺、方法及操作要点······································· 6 4主要施工工具··························································· 18 5试运转································································· 19 5.1试运转前准备工作··················································· 19 5.2空负荷试运转······················································ 19 5.3负荷试运转························································· 20 6 质量标准 ····························································· 21 6.1 边缘传动磨机安装质量标准汇总表··································· 21 6.2 边缘传动磨机安装质量检查表······································ 22 6.3 双滑履磨机安装质量标准汇总表····································· 34 6.4 双滑履磨机安装质量检查表········································ 35 7 成品防护 ····························································· 47 8安全与环保···························································· 48 本标准用词说明···························································49 参考标准 ································································50 1 总则 1.0.1 随着水泥生产设备向大型化发展，特别是球磨机体积越来越大、生产能力越来越高，国内水泥生产厂家常用的球磨机一般有以下三种类型： 1 边缘传动、中心卸料，由中空轴支承磨筒体； 2 中心传动、中心卸料，由中空轴支承磨筒体； 3 中心传动、中心卸料，由滑履轴承支承磨筒体。 4 第一种类型的球磨机造价低，结构简单，不需要大型的减速机，但存在大小齿轮易磨损，寿命短的缺陷，在使用过程中，随着大小齿轮的磨损加剧，运行状态越来越差，一般情况下，该类型适用于中小型球磨机。 5 第二种类型的球磨机是国内前几年使用最多的球磨机，它克服了边缘传动球磨机的缺点，提高了使用寿命，但是，在球磨机大型化以后，球磨机的自重太大，若用中心轴支承、中空轴传动时，对球磨机的端盖和中空轴制造增加了难度. 6 第三种用滑履轴承支承的球磨机，该类型球磨机有如下优点： 1）滑动环焊接在球磨机筒体上，减轻了磨筒体端盖的制造难度； 2）不用中空轴支承磨筒体，缩短了磨机的整个长度； 3）支承间距较近，筒体的机械应力较小，可减少筒体钢板的厚度。 1.0.2 为了规范水泥生产线球磨机的施工，加快推广和应用球磨机的先进安装技术，确保球磨机安装质量和安全，降低施工成本，制定本标准。 1.0.3 球磨机的安装除应符合本标准、GB50231-2009 《机械设备安装工程施工及验收通用规范》 、GB50276-2010《破碎、粉磨设备安装工程施工及验收规范》以及JCJ03-1990《水泥机械设备安装工程施工及验收规范》外，尚应符合国家现行有关标准的规定。 2 施工准备 2.0.1 施工技术人员和