薄壁开式异型管在线剪切装置的设计分析.pdfVIP

摘 要 冷弯型钢是一种轻型、薄壁、断面惯性矩较大的高效型材，具有着非常高的 经济价值和发展价值。但是目前国内冷弯生产企业中 80%锟压线机组在加工过程 中的切断工序主要依靠飞锯切断，自动化程度很低，在切断断面处非常容易形成 较大的、可见的塌角和飞边，为满足产品要求，必须进行二次人工加工修正，费 时费力。据有关统计数据表明，二次线下人工修正所用时间占全部加工工时的 5%-10%，而且还特别容易造成产品的报废，已经成为整条工线的瓶颈工序，严重 影响到了产线的平衡、影响到企业的效益，尤其对开式异型管材最为严重。因此， 异型管材在线剪切装置的设计很有必要。 通过一年的生产实习，在了解冷弯加工工艺并借鉴了国内外现有的冷弯型材 剪切装置的基础之上，本论文依据厂方提议采用更为科学的冲剪工艺来设计剪切 装置代替飞锯切断。运用 SolidWorks 来绘制冲剪装置装配图，CAD 来绘制冲剪 液压传动图，并用 Siemens S7-200 PLC 来完成自动跟踪、冲剪的过程控制，运 用 WinCC flexible 组态软件完成人机操作系统设计。致力于设计高效、高可靠 性的液压冲剪剪切装置，改善由飞锯所带来的一系列问题。 关键词：液压冲剪；PLC 自动跟踪；定长剪切 Design and Analysis For Cuting Equipment in Line Based on Thin-walled Open-shaped pipe Abstract Cold-formed steel is a kind of light and thin wall which has higher effective profiles of larger section inertia,it has great economic value and developing value. But in current, 80% domestic producing enterprises of cold bending line pressing unit in the process to cut off the process mainly relies on the flying saw cutting off,its automation degree is very low.It is really difficult to make the section perfect.for satisfying the requirement of the products,people must correct again,meanwhile this process need much time and more labous.the data shows that under the second line artificial processing correction uses 5%-10% of all work time,and it is easy to cause the products to go wrong.This has become the difficult point of the whole process,especially open mouth and opposite pipe.Therefore,the design of the online heterogeneous type pipe automation is very necessary. Through one-year producing practice,I know the cold bending processing technology is based on learning foreign countries technology,