差速器主外壳加工工艺工装设计要点.docVIP

差速器主外壳加工工艺工装设计 摘 要 汽车差速器作为汽车必不可少的部件之一曾被汽车专家誉为“小零件大功用”。随着社会的发展汽车在生产和生活中的越来越广泛，差速器是汽车中的重要部件，其壳体的结构及加工精度直接影响差速器的正常工作，因此研究差速器的加工方法和工艺的编制是十分必要和有意义的。 关键词 差速器主外壳；加工工艺；夹具设计  Differential Case Processing Abstract One of the components of a vehicle automobile differential was essential car experts as small parts big function. With the development of society, the automobile production and life more and more widely, the differential is an important component of the car, its structure and precision of the housing directly affect the normal work of the differential, the study of differential processing methods and processes of preparation is very necessary and meaningful. ?? This article is to introduce a differential case processing technology and processing needs of special boring machine in the fixture design. First of all parts of the process of analysis needed to understand the processing of surface machining accuracy to hit, to determine the allowance of each machined surface. To develop a reasonable process to meet the processing needs of the program. To ensure the machining accuracy is required datum selection and positioning of parts, and follow certain basic principles, and the positioning error analysis. Processing also involves a variety of extra fixture design. This paper describes the design of special fixture boring, there are fixture positioning, parts and components of the connection, the connection with the machine specific folder and error analysis. Keywords differential；processing technology；the design of fixture boring 目录 摘 要 I Abstract II 第1章 绪论 1 1.1 本课题的研究背景 1 1.2 汽车差速器国内外研究现状 1 1.2.1 国外差速器生产企业的研究现状 1 1.2.2 我国差速器行业市场的发展以及研究现状 2 1.3 差速器的主要分类 3 1.3.1 开式差速器 3 1.3.2 限滑差速器 3 1.4 差速器结构 4 1.5 论文主要内容 4 第2章 工艺规程设计 5 2.1 零件的分析 5 2.2 零件的工艺分析 5 2.3 毛坯的制造形式 6 2.4 基准面的选择 7 2.4.1 粗基准的选择 7 2.4.2 精基准的选择 7 2.5 制订工艺路线 7 2.5.1 工艺线路方案一 8 2.5.2 工艺路线方案二 8 2.5.3 工艺方案的比较与分析 9 2.6 机械加工余量、工序尺寸及毛坯尺寸的确定 9 2.6.1 外圆表面机械加工余量、工序尺寸 10 2.6.2 内圆表面机械加工余量、工序尺寸 11 2.6.3 端面机械加工余量、工序尺寸 1