万朝双论文11.docVIP

化学化工学院学生学年论文 题 目 关于ACES尿素生产工艺的调查 专 业 化学工程与工艺 班 级 2012级化工3班 姓 名 万 朝 双 学 号 2012321326 指导教师 孙 海 玲 2014年 07 月 12 日 关于ACES尿素生产工艺的调查 摘要 　　简要介绍了ACES尿素装置工艺条件及装置运行概况，阐述了装置曽出现的重大工艺、设备问题及针对性技术改造和系统优化，逐步解决了装置在运行中暴露出的设计、设备等方面的多项问题。目前，ACES尿素装置运行平稳，放空量少，消耗低，环境污染得到了有效控制。 关键词：ACES 尿素装置 运行现状 技术改进 前言 　　ACES尿素工艺（即先进的节资节能工艺，Advanced Process for Cost and Energy Saving）的特点是将水溶液全循环工艺高的CO2转化率和CO2汽提工艺高效的未转化物的分离相结合，并采用独特的热量回收方式进一步降低能耗。该工艺设计的尿素合成塔操作条件为：氨碳比（HN3/CO2）4.0，水碳比（H2O/CO2）0.64，操作温度190℃操作压力为17.1MPa，CO2单程转化率可达68% Abstract 　　This paper introduces the general situation of operation conditions of ACES urea and device, expounds the important technology, equipment problems and illnesses appear to device technological transformation and optimization, and gradually to solve a number of problems exposed in the operation of the device design, equipment etc.. At present, run ACES urea plant smooth, vent less, low consumption, environmental pollution has been effectively controlled. Keywords: improved ACES urea plant operation status Preface 　　ACES urea process (i.e., resource saving and energy saving technology, advanced Advanced Process for Cost and Energy Saving) is characterized by the aqueous solution total recycle process with high conversion rate of CO2 and CO2 were not converted stripping combine technology with high efficiency, and the use of heat recovery mode unique to further reduce energy consumption. The process design of urea synthesis tower operating conditions were: ammonia / carbon ratio (HN3/CO2) 4, the water carbon ratio (H2O/CO2) 0.64, operating temperature 190 ℃ operation pressure is 17.1MPa, the conversion rate of up to 68% CO2 1 ACES尿素工艺特点简介 　　ACESCO2汽提技术，同时保留了TEC／MTC(三井东压)水溶液全循环工艺的特点。其主要特点为原料消耗低、能耗低、操作弹性大、操作简单、设备腐蚀小、装置安全可靠，ACES工艺的特点主要体现在由合成塔、汽提塔、甲铵冷凝器组成的合成系统。现在简要说明： 1.l 高的CO2单程转化率 　　尿素合成塔内村为316L(UG)不锈钢，安装9块多孔板，其操作条件为：NH3与CO2摩