中频点焊及伺服焊枪控制技术分析.pptVIP

点焊在汽车生产中的应用 全球经济对汽车设计及制造提出了新的要求 Challenge by New Materials新材料的挑战 Challenge by New Materials新材料的挑战 新材料的挑战－－先进高强钢在车身中的应用 新材料的挑战－－先进高强钢在车身中的应用 Servo gun basics 电动伺服焊钳基本特点 Advanced ABB Products targeting Auto / Tier 1ABB面向汽车及零部件行业的先进产品 一体化集成的高度可靠的数字焊接控制器 – Bosch PS6000 通过初级和次级闭环实现电流的精确控制，控制精度超越普通的同类产品，可有效避免焊点虚焊、焊穿等缺陷 焊点计数器功能，有效防止漏焊，并可自动进行电极修磨及电极寿命维护，保证焊点直径 Bosch的示教器编程（单点编程），编程更简单 PSQ6000: Advanced quality assurance in spot welding 新一代电阻点焊的高级质量保证系统PSQ6000 独立监控焊核成长，并独立补偿实际焊核与要求焊核的变化 确保每个焊点直径 自动补偿焊接扰动 焊接过程中焊接时间和电流自适应变化 在线储存测量数据及曲线 Servo Gun Handling 伺服焊钳功能包 机器人外轴控制，可与机器人同步运动，大大提高节拍 伺服点焊平衡补偿技术 Advanced ABB Products targeting Auto / Tier 1ABB面向汽车及零部件行业的先进产品 一体化集成的高度可靠的数字焊接控制器 – Bosch PS6000 Spot Servo Equalizing 伺服点焊平衡补偿技术 Gun arm deflection compensation枪臂偏差补偿 Spot Servo Equalizing - Influences In-accuracy in programming +/- 3 mm 允许编程误差+/-3mm Release of the fixed gun arm 5mm 可释放固定焊钳臂5mm Bending of gun arms 0-5 mm 可补偿焊钳臂偏差5mm Tip wear and tip dressing 0-10 mm 测量电极帽并可补偿0-10mm Position of sheet metal +/- 1 mm ABB Menu 示教器菜单 ABB Menu window: Starting the SpotWeld Application 点焊应用软件 Software others – Spot MMI 点焊软件操作界面 The SpotWare MMI has been improved to simplify 操作界面简单，功能强大 Spot welding modifications 焊接参数修正 Follow the spot welding process 跟踪焊接工艺 I/O viewing and settings 信号显示及设置 SpotWare MMI is an integrated part of点焊操作界面集成 Spot 气动点焊 Spot Servo 伺服点焊 点焊操作界面集成在示教器内，不需要专门的点焊编程工具 Status Window 状态窗口 Equipment Window 设备窗口 中频伺服焊接在我国汽车及零部件生产线上的应用 Reduced Gun cost Spot Servo Equalizing reduces the investment cost by the removal of the pneumatic cylinder, the pneumatic valve package, and the other hardware related to the pneumatic equalizing function on the old type of weld guns. By removing the pneumatic equalizer, air is no longer needed for servo controlled weld guns. This means that the air hoses can be completely removed which clearly simplifies the weld gun. Summing up the cost for the balancing cylinder, valve package and hose on the gun, the costs rela