现代材料学高分子在防腐蚀中的应用详解.pptVIP

现代材料学--高分子材料 高分子材料对金属腐蚀的保护 金属的腐蚀 高分子材料防护方法 金属的防腐 高分子材料防护工艺 涂装方法和装备 空气喷涂 高压无气喷涂 静电涂装 粉末涂装 电泳涂装 自泳涂装 帘幕涂和辊涂 Coating processes Some coating processes Roll coating Curtain Coating(the role of visco-elasticity) Introduces tension to line Cleans copper surface Improved copper surface; improved electrical transmission Copper Preheating Indicators High preheat Voided inner surface Smooth outer surface Better adhesion strip Low preheat Rough outer surface Poorer adhesion Recommendations Temperature guidelines FEP/PFA100-180 C ETFE/THV 50 C Depends on linespeed Measurement Paper good comparative test universal Extruder spec’s L/D 24-34:1 Saxton mixing 2-4 x diameter Close heat control necessary for a stable process corrosion protected material nickel alloy Extruder needs to have at least 400 C maximum temperature Specs Fixed or adjustable center Corrosion protected material construction Coex/single extrusion possible Melt fracture Tooling calculations Cone Indicators Too long Diameter variation Unstable Too short surface roughness sparks/pinholes cone breaks Unstable Tip and die not concentric Core not centered Melt too hot or cold Line speed too high Recommendations 30-40 mm Capstan Cold water spray typical Grooved sheaves preferable over stationary guides Gauges/Indications Line tension gauge of instability Identify conductor damage Inner (copper) diameter copper size and quality Capacitance crucial for foam adhesion problems eccentricity problems diameter problems Gauges/Indications Outer diameter Product size Long-term variation ovality Eccentricity Copper center Lump/neckdown Short term variation Spark tester holes, thin spots TFT’s Design and Manufacturing Objectives for LDH Hardware Reduce the potential for corrosion within intake and gate valves Provide maximum flow with minimal friction loss in all products Design a manufacturing and assembly system that will allow rapid delivery of over 500 finished goods NEW Polymer Ring Replaces Ball