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锻件毛坯计算
如图,根据零件图绘制锻件图。
在1吨模锻锤上模锻,生产批量为成批生产。
解:计算过程如下
1、确定机械加工余量和公差
(1)计算锻件质量m
(2)计算锻件复杂系数S
S在范围内,所以复杂系数为级。
(3)材质系数M
45钢含碳量c%=0.42~0.50%0.65%
所以材质系数为级。
(4)由表2-2、表2-3查得零件加工余量
锻件厚度尺寸100mm,余量2.0~2.5mm,取2.5mm。
锻件长度尺寸132mm,余量2.0~2.5mm,取2.5mm。
内孔直径尺寸46mm,余量2.6mm。
(5)根据锻件质量m、复杂系数S、材质系数M,由表2-4、2-6查公差
锻件尺寸132mm,公差;
锻件尺寸90mm,公差;
厚度尺寸100mm,公差;
厚度尺寸36mm,公差;
内孔直径46mm,公差;
错差1.2mm;
残留飞边公差1.2mm;
表面缺陷,不允许超过1.2mm。
2、确定模锻斜度
由零件尺寸,查得,内表面拔模斜度,外表面拔模斜度。
3、圆角半径
外圆角半径r=余量+a=2.5+2=4.5mm,取r=5mm。
内圆角半径R=(2~3)r,根据需要,取R=8mm。
4、冲孔连皮
连皮厚度
取
圆角半径
综上得,锻件图如下。
Acknowledgments
The authors would like to thank Johns Hopkins University for the TC-1 cells. This work was supported
by a National Health Research Institutes intramural grant (IV-103-PP-22) and grants from the National
Science Council, which were awarded to Y.C. Song (NSC 99-2321-B-400-004-MY3) and S.J. Liu (NSC
103-2321-B-400-008).
Author Contributions
Y.C.S. and S.J.L. designed the studies. Y.C.S. performed the research and analyzed the data. Y.C.S. and
S.J.L. wrote the manuscript.
Additional Information
C57BL/6 mice were immunized subcutaneously (s.c.)
once with 1 μ g of peptide mixed with or without 10 μ g of CpG adjuvant. After one week, splenocytes were
harvested, and the response of IFN-γ -secreting cells was determined by ELISPOT after 48 h of peptide
stimulation. Briefly, 2 × 105 splenocytes were incubated with 1 μ g/ml irrelevant peptide or RAH peptide
in an anti-IFN-γ -coated polyvinylidene fluoride (PVDF) plate for 48 h. After incubation, the cells were
removed, and a biotinylated anti-IFN-γ Ab (eBioscience, San Diego, CA, USA) was added to each well.
The plates were incubated at 37 °C for 2 h. Following the addition of the avidin-HRP reagent (eBioscience,
CA, USA), the assay was developed using a 3-amine-9-ethyl carbazole (AEC; Sigma-Aldrich, MO,
USA) staining solution. The reaction was stopped after 4–6 min by placing the plate under tap water.
The spots were counted using an ELISP
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