机加工工艺及夹具试题课程.docVIP

机加工工艺及夹具试题(机械工程师类) 一 填空题(20分,每题各4分) 机械加工设备主要有 车床?铣床?钻床?镗床?创床?磨床? 对圆柱形工件常采用什么工装夹具夹紧 V型压板螺旋机构? 常用有那些工装夹紧方法 直角相向压紧? V型压板螺旋压紧?转动压板压紧?浮动勾形夹具? 常用夹具材料有那些中碳钢(20~45)?工具钢(T7~T10)?铬钢(40Cr?20Cr)? 夹具尺寸及形位精度比工件尺寸及形位要高多少 1/3~1/2等级? 二 问答题(20分) 1 在δ=1mm厚的钣金件铣一长方形孔,如图a所示,请问用什么方法才能保证图纸要求(孔的四角为90°) 答:将δ=1mm厚的钣金件(如图a所示)以中心线为折点,围成(如图b所示),而后夹在钳台进行铣制,铣制深度5mm,铣 完后,再打开,校平,得到如图a所需的要求? 三 论述题(共60分,每题30分) 弯φ9.57的铜管?形状如图a所示,请问用什么工装夹具保障图纸要求,并绘出结构简图,说明机构原理? 答:采用转盘旋转挤压成型(结构简图如下b所示)?本机构采用一个定盘安装在转柄上,而后将定位销定盘固定在支架上,在制作时,把工作从定位支点输入,并对好标尺(90长),而后转动转柄,旋转180°角,转柄复位?即工作变成如图所示? 如图a所示,在工件上钻五个孔,用普通单头台钻床,要求是30秒完成一个工件? 问:(1)简述工装装备(夹具)结构,并绘结构图? (2)编排工件加工工艺流程? 答:(1)先绘出结构图(如图b所示)?本结构图:由弹簧夹头与汽缸联动组成夹紧结构?分度转盘与底座定位滚珠组成分度机构?二个机构组合一起构成一套完整钻孔工装夹具? (2)工件工艺流程:将汽缸向上顶,使弹簧夹头变成松动状态,使工件放在弹簧夹头内孔,而后将汽缸下拉,使工件压紧,钻完第一个孔后,接着转动分度盘,钻第二个孔,以此类推?钻完第五个孔后,而后将汽缸向上顶使弹簧夹头松动状态,取出工件,加工第二个工件重复上述过程? Acknowledgments The authors would like to thank Johns Hopkins University for the TC-1 cells. This work was supported by a National Health Research Institutes intramural grant (IV-103-PP-22) and grants from the National Science Council, which were awarded to Y.C. Song (NSC 99-2321-B-400-004-MY3) and S.J. Liu (NSC 103-2321-B-400-008). Author Contributions Y.C.S. and S.J.L. designed the studies. Y.C.S. performed the research and analyzed the data. Y.C.S. and S.J.L. wrote the manuscript. Additional Information C57BL/6 mice were immunized subcutaneously (s.c.) once with 1 μ g of peptide mixed with or without 10 μ g of CpG adjuvant. After one week, splenocytes were harvested, and the response of IFN-γ -secreting cells was determined by ELISPOT after 48 h of peptide stimulation. Briefly, 2 × 105 splenocytes were incubated with 1 μ g/ml irrelevant peptide or RAH peptide in an anti-IFN-γ -coated polyvinylidene fluoride (PVDF) plate for 48 h. After incubation, the cells were removed, and a biotinylated anti-IFN-γ Ab (eBioscience, San Diego, CA, USA) was added to each well. The plates were incubated at 37 °C for 2 h. Following the a