螺丝柱开裂课程.docVIP

塑料开裂是材料问题，我前两年刚开始做的外壳也出现这个问题，后来是更换了材料才解决的，材料要选韧性好的，我们一般用的都是PC料。你做显示器应该用的是ABS，如果你用的是M3的自攻螺丝，塑料螺孔可以开2.6，塑料柱为4.6以上。如果你们用的都是回料，又不更换材料，那你就在螺柱周边加6条加强筋，这样应该会有很大改善。你们现在的材料在装配过程中即使不出现开裂，相信成品放置一段时间后螺柱也会断裂，周边加上加强筋也可以防止螺柱断裂。生产线上是用电批，电批的扭距一定要调好，可以买个测扭距的设备测量。如果不买那你就去生产线上慢慢调扭距，直到螺丝能装到底，又不滑丝，这样就可以了。记住，你们的材料差，螺柱就不要来回重复的打，我们选用好材料，大扭距来回五次没问题的希望以上内容对你有帮助。需要查阅相关资料，检查螺柱内外径尺寸是否正确。不同的自攻螺丝类型和塑建材料对螺柱孔径都有不同的要求。比较大的自攻螺丝厂商都会有相关的数据推荐。 见下图。 2011-7-3 11:53 上传 下载附件 (99.63 KB) 2.螺丝锁入时扭力如何，是否过大，是否使用扭力螺丝刀或电批。扭力过大很容易使得螺柱破裂。 锁入扭力可以测试，有些螺丝厂商也提供该数据。3.螺柱是否四周增加加强筋以提高强度？单独的螺柱由于熔接痕的关系常常强度较低。 见下图。 2011-7-3 11:53 上传 下载附件 (58.04 KB) 目前我司产品发现以下开裂现象１．镶螺柱的螺柱裂２．壳体裂，在水口附近螺丝柱底．３．孔边受力处．原因分析：１．夹水线２．材料３．注塑工艺４．螺柱的清洗５．设计不合理６．模具设计问题．Acknowledgments The authors would like to thank Johns Hopkins University for the TC-1 cells. This work was supported by a National Health Research Institutes intramural grant (IV-103-PP-22) and grants from the National Science Council, which were awarded to Y.C. Song (NSC 99-2321-B-400-004-MY3) and S.J. Liu (NSC 103-2321-B-400-008). Author Contributions Y.C.S. and S.J.L. designed the studies. Y.C.S. performed the research and analyzed the data. Y.C.S. and S.J.L. wrote the manuscript. Additional Information C57BL/6 mice were immunized subcutaneously (s.c.) once with 1 μ g of peptide mixed with or without 10 μ g of CpG adjuvant. After one week, splenocytes were harvested, and the response of IFN-γ -secreting cells was determined by ELISPOT after 48 h of peptide stimulation. Briefly, 2 × 105 splenocytes were incubated with 1 μ g/ml irrelevant peptide or RAH peptide in an anti-IFN-γ -coated polyvinylidene fluoride (PVDF) plate for 48 h. After incubation, the cells were removed, and a biotinylated anti-IFN-γ Ab (eBioscience, San Diego, CA, USA) was added to each well. The plates were incubated at 37 °C for 2 h. Following the addition of the avidin-HRP reagent (eBioscience, CA, USA), the assay was developed using a 3-amine-9-ethyl carbazole (AEC; Sigma-Aldrich, MO, USA) stain