SPC基本认识PPT12.ppt.pptVIP

7_Jun Statistic Process Control Index of Process Capability Jocelyn Chen RA / QRA Ppk 與 Cpk 之差異 Ppk The 6 range of a process’s total variation, where is usually estimated by the sample standard deviation --This is the variation due to both common and special cause. Cpk The 6 range of a process’s inherent variation, for statistically stable processes only, where is usually estimated by --That portion of process variation due to common causes only. Accuracy Precision Process Capability Indexes Ca 意義說明 評估產品製程平均與規格中心之偏移量 製程偏移越大, Ca值越大 Ca 值 0 時, 代表製程平均偏上限 = 0 時, 代表製程平均與規格中心一致 0 時, 代表製程平均偏下限 改善方向 (1)調整模具, 製程參數, 材料等以達到規格中心值 (2)與客戶討論變更規格中心值, 但需考慮組裝性問題 (3)與客戶討論變更規格公差, 但需考慮組裝性問題 -允差設計, 決定最適之規格公差 Process Capability Indexes Cp 意義說明 評估產品製程變異量(製程穩定狀況) 製程變異越大, Cp值越小 Cp 值均為一正值 改善方向 (1)調整模具, 製程參數, 材料等以降低製程變異 (2)與客戶討論變更規格公差, 但需考慮組裝性問題 Process Capability Indexes Cpk 意義說明 評估產品製程精準度的綜合指標 Cpk 值 0 代表製程平均已偏移超出規格上限或規格下限 1.0 代表製程以達到3 的水準 1.33代表製程以達到4 的水準 改善方向 (1)調整模具, 製程參數, 材料等以降低製程變異 (2)分別觀察Ca值與Cp值, 就不足的部份改善. 通常先求穩定製程(提高Cp值), 再求減少偏移量( 降低Ca 值) Process Capability * QRA Training Course --- WS ES CS MP T1 T2 …………………Tn MP Process Performance Process Capability Total Dimension Measurement Critical Dimension Ppk value “*” “p” New Product Qualification Flow Process Dimension Cpk value “p” SPC 中国最大的资料库下载 Capability of Accuracy A grade B grade C grade D grade Capability of Precision A grade B grade C grade D grade One-sided specification tolerances Two-sided symmetrical specification tolerances Two-sided specification tolerances (included symmetrical and unsymmetrical) * * * Performance: 設備性能 Capability:持續性展現的