PLC在高炉上料自控系统上的应用详解.doc

PLC在高炉上料自控系统上的应用 摘 要 钢铁行业是我国重工业之一，是我国的支柱产业。高炉上料是炼铁生产的重要环节，可靠完美的上料自动控制及数据采集对于高炉的顺利稳产、降低焦化、提高产量质量起着重要的作用。现在国内外钢铁企业都非常关注高炉产量如何提高的问题，也都在积极应用高炉上料自动化系统。高炉上料自动化系统主要解决以下几方面的问题：在工艺上要保证自动化系统能够正确的按照料单进行配料，并且能安规定的顺序把料送进高炉；在电气设计上要保证系统有一定数目的检测点，以保证给控制器能够对输入的信号作出准确的处理并进行对外控制；在软件上要保证监控系统的准确可靠性。现代高炉自动化主要是指仪表检测及控制系统、电气控制系统和过程及管理用的计算机。即高炉“三电”一体化。 本文主要介绍了PLC在炼铁高炉上料控制系统中的运用，通过西门子PLC与高炉上料系统的结合，设计出可编程序控制器的控制装置，基本上完成了120m3高炉供料电气控制系统的硬件设计。实现了布料（槽上）和槽下卷扬的实时控制和生产过程自动化的目的。基于PLC的高炉上料自控系统的设计， 提高了高炉上料控制系统的自动化水平、可靠性,实现了上料系统的实时监控和灵活方便。具有一定的参考应用价值。 关键词： PLC 高炉 上料系统 自动控制  ABSTRACT Iron and steel industry is one of Chinas heavy industry, is Chinas pillar industries. Blast furnace iron production is an important part of the perfect feeding reliable control and data acquisition for the smooth stable blast furnace to reduce coke, improve yield and quality play an important role. Domestic and foreign steel companies are very concerned about the issue of how to increase blast furnace production, are also active in Blast Furnace Automation System applications. The main blast furnace automation system to solve the following problems: In the process, we should ensure that automated systems can feed a single to right in accordance with the ingredients, and safety requirements can be sent in order to feed blast furnaces; in electrical system design to ensure a certain number of test points to ensure that the input to the controller to make an accurate signal processing and for the external control; the software to ensure the accurate and reliable monitoring system. Modern blast furnace automation mainly refers to the instrumentation and control systems, electrical control systems and process and management of the computer used. The blast furnace, Three integration. The PLC o Company was successfully applied in the control system of the feed-in the raw materials of the blast furnace. PLC combine with blast furnace charging system,from a scheme of control device of programmable controller,finish the hard