联合利华TPM技朮方案.ppt

(c) JTG Autonomous Maintenance Story Board Lecture by Mr. S. Hiraga at 2nd EAP/China TPM Instructor Course 26th Nov. ~ 8th Dec. 2000 Story Board  Autonomous Maintenance Story BoardTeam Policy Story BoardTarget Story BoardFactory Master Plan Story BoardTeam Master Plan Story BoardAM Activity Time Story BoardNo. of Tag Story Board Cleaning Time Increasing Story Board Improvement Time Increasing Story BoardList of Tag: Defect Story BoardList of Tag: Safety Story BoardList of Tag: Source of Dirt Story BoardList of Tag: Hard to Access Story BoardList of Tag: Critical Defect Story BoardNo. of One Point Lesson Story BoardImprevement Sheet Story BoardCleaning/Inspection/Lublication Time How to reduce the Time 1. Eliminate Source of Dirt 2. Eliminate Hard to Access 3. Visual Management 4. Centralization 5. Standardization 6. Automation Story BoardTentative Standard * * Team Name Member Team Logo Map/Drawing Responsibility Area/Machine 1. 2. 3. Section Policy Team Policy Target List Factory Master Plan Team Master Plan Graph AM Activity Times Issues: Policy: Graph No. of Tag Tag Lists Defect Safety Source of Dirty Critical Defect Hard to Access No. of OPL Defect Safety Source of Dirty Critical Defect Hard to Access KAIZEN Sheets OPL Graph Lubricant, Inspection, Cleaning Time Tentative Standard List Average: 3~6 months before Kick-Off Ratio of Cleaning Time should be decreased and ratio of Improvement Time should be increased during AM activities. Time No. of Tag No. of Tag off No. of Tag on Operator’s capability: Ability to find out defect Operator’s capability: Ability to repair defect AM Activity Time No. of Tag Cleaning Time: Increasing No. of Tag on: Increasing Operator’s availability to find out defect: Increasing AM Activity Time No. of Tag Improvement Time: Increasing No. of Tag off: Increasing Operator’s availability to repair defect: Increasing Line Name: Equipment: List of Defect Team Name: Line Name: Equipment: List of Danger Team Name: